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University of Florida Rocket Team Flight Readiness Review Presentation. Outline. Overview Vehicle Design Motor Choice Flight Dynamics and Simulations Recovery Payloads Electronics Component Testing Project Plan Future Work. Design Overview. 164 inches long
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University of Florida Rocket TeamFlight Readiness Review Presentation
Outline • Overview • Vehicle Design • Motor Choice • Flight Dynamics and Simulations • Recovery • Payloads • Electronics • Component Testing • Project Plan • Future Work
Design Overview 164 inches long Inner diameter: 6.0 inches Outer diameter: 6.14 inches Total Mass: 74.2 lbs Target Altitude: 10,000 ft
Outline • Overview • Vehicle Design • Motor Choice • Flight Dynamics and Simulations • Recovery • Payloads • Electronics • Component Testing • Project Plan • Future Work
Changes From CDR • Structural Changes from CDR include: • Nose cone • Nose cone Extension • Upper Airframe • Upper Electronics Bay/Airframe • Middle Airframe • Ballast mass • Fins
Nose Cone & Attachment • Problem • Lack of precision with nose cone plug • Difficulty fiberglassing the nose cone • Did not attach to vehicle as needed • Solution • Purchased a fiberglass tangent ogive nose cone • 11.5 inch nose cone extension airframe; length taken from upper airframe
Upper Electronic Bay/Airframe • Problem • Vibrations to the hatch • Electrical components interfering on the bay • Total length was compromised • Bay was not removable with CDR design • Solution • Eliminate the hatch • Build a Faraday cage • Shorten the airframe by 6 inches • Only one end has a coupler shoulder with nuts epoxied to it
Middle Airframe • Problems • Limited removability of UEB • Solutions • The middle airframe was changed to 14 inches long • Phenolic coupler was extended throughout airframe to provide a shoulder on either end • Shoulder that slid into UEB airframe had nuts epoxied to inside
Ballast Mass • Problem • No permanent solution for attachment mechanism • No proper location for ballast mass • No exact mass estimates • Solution • Remove ballast mass concept
Fins • Problem • Lighter mass estimates • Expected apogee higher than target altitude • Stability fluctuating • Solution • Induce drag by increasing the size of the fins and thickness • Move them forward
Boattail Tangent ogive Reduces base drag Centers motor Houses GSS payload Motor retention
Motor Centering/ Thrust Capture Two centering rings One thrust bulkhead Threaded rod distributes load to LEB and centering mechanism Tapped holes in bulkheads for securing in place
Fin Attachment and Fillets G10 fins with 4 layers of fiberglass Fiberglass fillet Trapezoidal Flush with inside of body tube
Payload Integration Camera housed in boattail Triboelectric payload housed in nosecone Strain gages located on motor tube and easily accessible
Outline • Overview • Vehicle Design • Motor Choice • Flight Dynamics and Simulations • Recovery • Payloads • Electronics • Component Testing • Project Plan • Future Work
Cesaroni M1890 (N) Max Thrust: 2239 N Burn Time: 5.28 seconds Launch Mass: 19.5 lb. Empty Mass: 7.73 lb.
Cesaroni N2600-SK P Max Thrust: 2972 N Burn Time: 4.26 seconds Rail Exit Velocity: 67 ft/s Thrust to weight ratio: 8.51 Max Velocity: Mach .94 Launch Mass: 25.3 lb. Empty Mass: 10.4 lb.
Outline • Overview • Vehicle Design • Motor Choice • Flight Dynamics and Simulations • Recovery • Payloads • Electronics • Component Testing • Project Plan • Future Work
Mission Performance • 1. The vehicle achieves apogee between 9,500 and 10,500 feet. • 2. At apogee, the vehicle separates beneath the upper electronics bay, and the drogue parachute is successfully ejected. • 3. At 700 feet AGL, the nosecone and main parachute are successfully ejected. • 4. No portion of the vehicle or payloads sustain any major damage during flight or landing.
Altitude vs. Time Open Rocket Simulation Flight Data
Stability Margin Static Stability: 1.88 calibers CG: 108 in. CP: 120 in.
Outline • Overview • Vehicle Design • Motor Choice • Flight Dynamics and Simulations • Recovery • Payloads • Electronics • Component Testing • Project Plan • Future Work
Recovery System Drogue Deployment at apogee 48 inches in diameter Semi-ellipsoid canopy shape Charge baffle ejection system Descent velocity: 63.3 ft/s Main Deployment at 700ft 168 inches in diameter Semi-ellipsoid canopy shape Piston ejection system Parachute deployment bag with 12in pilot chute Descent velocity: 12.6ft/s
Recovery Changes since CDR Use of a deployment bag for main parachute Drogue parachute reduced from 60in to 48in Number of shear pins increased Nylon upholstery thread size reduced Piston orientation changed
Outline • Overview • Vehicle Design • Motor Choice • Flight Dynamics and Simulations • Recovery • Payloads • Electronics • Component Testing • Project Plan • Future Work
Ground Scanning System Payload Ground Scanning System to detect hazards in the landing area Take an image of landing area Scan for potential hazards in real-time Send scanned image to Ground Station in real-time
Design Overview • Picture is taken and sent to Lower Computer • Image is saved, then sent to Upper Computer via onboard wifi • Image is run through custom color-mapping hazard detection software • Hazard is defined as the edge, corner or cliff of any surface or area. • Scanned image is sent to ground station via RF signal
Payload Verification Camera module test successful Ceramic heat shield material protects camera from exhaust Saved control image analyzed for hazards and quantified by team Success criteria requires 75% of analyzed hazards to be detected by software
Boost System Analysis Payload Utilizes vehicle weight information and strain gage readings on the motor tube to determine the drag force seen on the rocket. Assumes that force of thrust is imparted directly onto the phenolic motor tube. Successful if the calculations of acceleration constructed from the strain gage readings coincide with the rate gyro acceleration readings.
Boost System Procedure Data acquisition of the strain gages will be triggered by the start of motor burn. The voltage across the Wheatstone bridges will be read by the data acquisition device until apogee. Post recovery, the data will be processed by relating the acquired voltages to strains. The strains are converted to stresses to ultimately arrive at the force of drag.
Boost System Integration Temperature Compensation Strain Gages Motor Tube Strain Gages Centering Rings Bulk Head
Triboelectric Effects Analysis Payload Determine charge build up on the exterior of the rocket Calculate surface charge density at each region Compare surface map of surface charge to the map of friction on the surface of the rocket Generate table relating acquired triboelectric charge to air friction