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United Arab Emirates University College of Engineering Industrial Training &Graduation Projects Unit

United Arab Emirates University College of Engineering Industrial Training &Graduation Projects Unit . Aceton Production Plant Design. Presented By Eida AlMansouri 980724217 Rehab Alkaabi 199904156 Halima Abdullah 199902518. Outlines. Back ground Gp1.

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United Arab Emirates University College of Engineering Industrial Training &Graduation Projects Unit

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  1. United Arab Emirates University College of Engineering Industrial Training &Graduation Projects Unit Aceton Production Plant Design Presented By Eida AlMansouri 980724217 Rehab Alkaabi 199904156 Halima Abdullah 199902518

  2. Outlines • Back ground Gp1. • Process description (Base case). • Changes from base case process. • Process Simulation. • Material selection. • Equipment design . • Hazop study. • Safety • Cost & Economic Evaluation.

  3. Back ground GP1 • Process selection • Material Balance Calculation. • Energy balance calculation.

  4. Main Tasks In GP2 • Process modification. • Process simulation. • Hazard and operability study (HAZOP). • Cost and Project evaluation.

  5. Process discription (Base Case)

  6. Change from base case process

  7. Dehydrogenation process simulation HYSYS Process flow diagram

  8. Material selection Carbon steel

  9. Main equipments design Feed vessel & Reflux drum Pumps design Heat exchanger design Reactor & molten salt heater Phase separator Absorber column design Distillation column design

  10. Feed vessel & Reflux drum

  11. Feed vessel & Reflux drum Result • The dimensions for the vessel and the reflux drum

  12. Pump design Result • The dimensions for the pumps

  13. Heat exchanger design

  14. Heat exchanger design Objective • Calculate heat-transfer area . • Calculate the number of tubes. • Estimate bundle diameter & Shell diameter. • Estimate the cost .

  15. Heat exchanger design Result • The dimensions for the all heat exchangers

  16. Reactor and molten salt heater design Fluidized Bed Reactor (FBR) Fluidized bed reactors are a catalytic reactors in which the catalyst is fluidized within the reactor.

  17. Reactor design Diameter &Height Pressure drop Amount of Catalyst Diameter &Height

  18. Reactor design Result • The dimensions for the Reactor

  19. Absorber design

  20. Absorber design Result • The dimensions for the absorber column

  21. Distillation Column design Tray Distillation Column

  22. Distillation Column design Objective • To Determine: • NAP (Number of Actual Plates). • Column diameter. • Column height.

  23. Distillation Column design Result • The dimensions for the two distillation columns

  24. Hazard and Operability Study (HAZOP)

  25. Safety and Environmental Impact • Process is very safe one • No exotic equipment or safety practices • All streams are kept at relatively low • temperature and pressure.

  26. Project Economic evaluation Cash flow diagram

  27. Project Economic evaluation Acetone production plant design project cash flow diagram

  28. Conclusion & Recommendation

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