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PMP PAL International, Ltd.

PMP PAL International, Ltd. February 2012. PMP PAL International within Ashok Piramal Group Organisation structure Basic facts and figures Product portfolio Quality Certificates and VW Rating Running wiper systems applications for VW New development for VW Group R&D Capabilities

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PMP PAL International, Ltd.

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  1. PMP PAL International, Ltd. February 2012

  2. PMP PAL International within Ashok Piramal Group Organisation structure Basic facts and figures Product portfolio Quality Certificates and VW Rating Running wiper systems applications for VW New development for VW Group R&D Capabilities Manufacturing process Contents PMP PAL International, Ltd. February 2012

  3. Welcome to PMP PAL International, Ltd. • Established 1922 • 1948 – 1991 State owned company • 1992 – Privatisation • 1998 – 2008 Owned by Magna • 2008 – Entry of Ashok Piramal Group • 2010 – Shifted to new premises PMP PAL International, Ltd. February 2012

  4. Ashok Piramal Group – A global player • Multinational business group • Active in • India • China • Europe • Italy • Czech Republic • Under preparation • North America • China Head office European centre Sourcing Intended new production facilities PMP PAL International, Ltd. February 2012

  5. PMP PAL International within Ashok Piramal Group PMP PAL International, Ltd. February 2012

  6. Product portfolio Windshield washers Alternators Starter motors Oil pressure switches Wiper motors Presence in India 3 production plants in India Mumbai Satara Rudrapur Global presence India China Czech Republic PMP Autocomponents PMP PAL International, Ltd. February 2012

  7. Role of PMP PAL International • Global business development and R&D centre for the whole PMP group • Manufacturing centre for European customers • Support of new launches PMP PAL International, Ltd. February 2012

  8. Organisation Structure of PMP PAL International PMP PAL International, Ltd. February 2012

  9. Basic Facts and Figures • Number of employees 210 • Sales 2010(mio EUR) 20 • Sales 2011(mio EUR) 21 • Export of total sales 90% • Automotive(out of total sales) 95% PMP PAL International, Ltd. February 2012

  10. Sales by Customer PMP PAL International, Ltd. February 2012

  11. Product Portfolio Front Wiper Sets Front Wiper Motors Rear Wiper Motors Heavy Duty Wipers Cooling Fans Heating Fans PMP PAL International, Ltd. February 2012

  12. Quality Certificates • ISO TS 16 949:2009 certified PMP PAL International, Ltd. February 2012

  13. VW Rating • R&D Audit • B – 77% (June 2010) • Process Audit • B – 86% (August 2010) PMP PAL International, Ltd. February 2012

  14. VW Running Wiper System Applications • Front wiper set T5 (since 2005) • Front wiper set RPU (since 2009) • Front wiper set Jetta (since 2000) • Rear wiper motor Skoda Octavia PMP PAL International, Ltd. February 2012

  15. VW T5, Amarok Front Wiper Motor • Stall torque 35 Nm • Speed 1 … 45 rpm • Speed 2 .. 63 rpm • Integrated connector PMP PAL International, Ltd. February 2012

  16. VW Group – New Development • Skoda SK 251 – Front wiper system • Project PQ25 • Polo LHD (Russia) • Polo RHD (India) • MQB Rear wiper PMP PAL International, Ltd. February 2012

  17. Skoda SK 251 (A-Entry) • B Release • BMG Release due 28th February 2012 • SOP 6 / 2012 • Based on PQ 25 front wiper motor • Total weight 2200g PMP PAL International, Ltd. February 2012

  18. Pedestrian Protection • For VW applications – BOSCH patent solution • 3 own patented design solutions • Plastic pivot with breakable lug • Breakable tube • Springloaded segments PMP PAL International, Ltd. February 2012

  19. PQ 25 Wiper Motor • Stall torque 32 Nm • Compact size • LHD and RHD versions • Weight 1060g PMP PAL International, Ltd. February 2012

  20. MQB Rear Wiper Motor • Concept approved by VW 1 / 2012 • Electronic controller to be finalised by February 2012 • Follow up meeting at VW 8th March • 1st Prototype August 2012 • Features • Stall torque 5Nm • Stator diameter 42 x 31 • Watertight connector • Watertight electronics compartment • Weight 770g PMP PAL International, Ltd. February 2012

  21. R&D Capabilities • 6 Design engineers • Catia V5, R19 • Pro Engineer • Prototype shop PMP PAL International, Ltd. February 2012

  22. Test Lab • On site testing equipment • Dyno • Climate chamber • Salt spray chamber • Noise analyser • Durability test stands • Static brake test • Windshield test • External tests • EMC • Vibration and shock test • Acoustics PMP PAL International, Ltd. February 2012

  23. Manufacturing Process – Production plant Prague Armature winding Wiper motor assembly line PMP PAL International, Ltd. February 2012

  24. Manufacturing process – production plant Prague • End of the line testing • Each product is 100% tested for: • Noise and vibration • Functionality • Performance • Parking position • Customer interfaces PMP PAL International, Ltd. February 2012

  25. Manufacturing Plants in India • SATARA PLANT • Products: • Alternator • Windshield Washer System • Wiper System • RUDRAPUR PLANT • Products: • Alternator • Starter Motor PMP PAL International, Ltd. February 2012

  26. Manufacturing Process in Satara Plant PMP PAL International, Ltd. February 2012

  27. THANK YOU!

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