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United Polymers s.r.o. is 100% Czech company

United Polymers s.r.o. is 100% Czech company. Main line of business is rubber and plastic part production using different technologies: Die c utting Rubber i njection and c ompression moulding Plastic injection moulding Sticking extruded rubber profiles to seals

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United Polymers s.r.o. is 100% Czech company

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  1. United Polymers s.r.o. is 100% Czech company

  2. Main line of business is rubber and plastic part production using different technologies: Die cutting Rubber injection and compression moulding Plastic injection moulding Sticking extruded rubber profiles to seals Laminating of extruded profiles and sheets Lathe cutting of rubber sealing rings

  3. Tovární 605, 753 01 Hranice, Czech Republic

  4. Brief History: • 1999 – begining in CZ as Precision Cut Rubber, s.r.o. (90% GB, 10% CZ), • 2000 – majority owner(PCR) bought by United Polymers, the name of the company has been changed to United Polymers s.r.o., • 2002 – buying properties (land and buildings), buildings refurbishment and construction of new building, • 2004 – 90% share bought by a private company from the UK. The company retains its name United Polymers s.r.o., • 2005 – beginning of the production of the lathe cut parts, • 2013 – Commissioning of new storage facility(400 m2), new office area hired. • 2014 – change of ownership (100% CZ)

  5. Present Time: • Production and storage area – 3500 m2 • Offices, changing rooms and other facilities for employees – 800 m2 • 109 employees • one-, two-, three shifts operation • Sales in the last year: CZK 121,7 mill. (95% automotive) • Export cca 35% (SK, SRN, HU, GB, F, Pl, India, Mexico)

  6. Organization chart

  7. Production(proportion of sales): • Die cut parts(with or without adhesive) and glued profile seals– 28% • Plastic moulded parts – 15% • Rubber moulded parts – 45% • Lathe cut – 12%

  8. Die cut parts

  9. Die cutting – materials: • Closed and Semi Closed cell Sponge Rubber (EPDM, CR, NBR etc.) • Crosslinked PE foam • PUR foam • Solid Rubber (EPDM, CR, NBR, SBR, NR…) • Unwoven textiles (polyester, PP) • Cork • Extruded sponge rubber profiles (EPDM, CR, SBR)

  10. Machinery: • 2x ATOM S530CN • 1x Fecken Kirfel – block splitter • 1x IMESA- slitting machine • 1x Samco 150 • 1x Merkle • 1x Guilotine Metzner • 1x EHVO laminatorfor extruded profiles • 1x Laminator for sheet materials • 1x Hydraulic Kiss Cut and Die Cut machine • 2x Band saw

  11. ATOM S530CN

  12. Kiss cut machine

  13. Slitting machine - IMESA BLOCK SPLITTER Fecken Kirfel

  14. Plastic parts: • Materials: Termoplastic elastomers – TPV, SEBS… Solid and softened plastics – PVC, PP, PE, PA… Plastic filled with glass or talcum

  15. Plastic parts:

  16. Injection moulding machinery for plastics : • 1x Biraghi 150 • 1x Mitsubishi 280 (fully electrically operated) • 1x Demag 100 (fully electrically operated) • 1x Arburg 150 (hydraulical)

  17. Biraghi 150

  18. Mitsubishi 280

  19. Demag 100

  20. Arburg 150

  21. Rubber Parts: • Material: EPDM, NBR, HNBR, NBR/PVC, NR, CR, SBR, ACM, ECO, ….

  22. Rubber parts

  23. Moulding machinery: • 1x injection moulding machine Rutil 250 • 1x injection moulding machine Rutil 150 • 1x 2 position injection moulding machine INRUBB 250 (6 liters barrel capacity) • 3x injection moulding machine Desma 250 • 3x two-etage copression moulding machine SGT-1, 300 tons, 800x1100mm • 1x mill (calander machine) • 3x compression moulding machines Daniels, dimm. 400x400 • 1x Barwell extruder for the preparation of blanks • 1x postcuring oven • 1x freezing machine for the removal of overflows

  24. Rutil 250

  25. DESMA250

  26. INRUBB 250 – two positions

  27. SGT-1

  28. Lathe cut washers • Materials: EPDM, NBR, NBR/PVC, NR, CR, SBR, ACM, AEM, ….

  29. Lathe cut machinery: • 2x two-spindle lathes Max-Müller • 2x grinders • 1x automatic 4-spindle cutting machine Delta • screw extruder Colmec dia 70mm • hot compressed air curing oven

  30. Lathe Cut Parts

  31. Combination of technologies, assembling, combination of materials

  32. Quality : • ISO TS16949:2009 • ISO 14001:2004 • Customer audits: 3M, Avon Automotive, Batz Czech, Brano, Cemm Thome, Cooper Standard, Continental, Denso, Dura, Facea, FTE, Grupo Antolin, Hella, Kautex, Klein a Blažek, Koito, KSR, Linex, Rossignol Galvanik, Sogefi, TRW, Varroc, Visteon, VW

  33. Key Customers: • Varroc Lighting • Koito • AFSI • Grupo Antolin • SAS Automotive • Brano • Dura • Visteon (HVCC) • Klein & Blažek • Siemens • Rossignol Galvanik • Hella • Fehrer • WITTE • Facea (Assa Abloy) • Cooper Standard • Hengst • Batz • DURA • Kautex • TRW • Toyoda • Bang Olufsen • A. Raymond

  34. Tovární 605, 753 01 Hranice, Czech republic(the plant is located 3 km from the D1,exit 308, Hranice) 49°34'4.463"N 17°45'4.845"E

  35. Thank you for your attention • www.united-polymers.cz • phone: +420 / 581 699 521 • fax: +420 / 581 699 519 • e-mail: info@united-polymers.cz • Hranice, July 2014

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