AIRCRAFT MAINTENANCE

1. Section 5 AIRCRAFT MAINTENANCE Documentation and Certification for Aircraft Maintenance

2. DocumentationStandard ATA Specification 100 (early digital data specifications included) Creation of ATA Specification 2100 (ATA 100 appendix deleted) Evaluation started on merger with S1000D specification < 1989 1989 - 1993 1994 - 1999 2000 2005 + Digital Data Specifications (incl. SGML) become Appendix of ATA 100 • Creation of ATA Specification 2200 (iSpec 2200) based on: • ATA 100 • ATA 2100

3. DocumentationStandard

4. DocumentationStandard ATA • ATA Spec 100 • Air Transport Association of America (ATA) standardized the overall format of the maintenance manuals • Each system or system type was assigned a chapter number. For example, - Hydraulic systems are in ATA Chapter 29 - Radio equipment is ATA Chapter 23.

5. ATA Spec 100 XX-XX-XX-XXX Format • 52 11 02 401 Example: • 52 Doors • 52-11 Passenger Doors • 52-11-02 Passenger Door Handle • 52-11-02-401 R/l Procedure for Pax Door Handles Page Block Subject Section Chapter

6. ATA Specification 100 • GROUP STRUCTURE 51 STRUCTURES52 DOORS53 FUSELAGE54 NACELLES / PYLONS55 STABILIZERS56 WINDOWS57 WINGS • GROUP PROPELLER / ROTOR 60 STD.PRACTICES - PROP / ROTOR61 PROPELLERS • GROUP POWER PLANT 70 STANDARD PRACTICES ENGINE71 POWER PLANT - GENERAL72 ENGINE73 ENGINE FUEL and CONTROL74 IGNITION75 AIR76 ENGINE CONTROLS77 ENGINE INDICATING78 EXHAUST79 OIL80 STARTING81 TURBINES82 WATER INJECTION83 ACCESSORY GEAR BOXES 91 CHARTS • AIRFRAME GENERAL 05 TIME LIMITS MAINTENANCE CHECKS06 DIMENSIONS and AREAS07 LIFTING and SHORING08 LEVELING and WEIGHTING09 TOWING and TAXIING10 PARKING and MOORING11 PLACARDS12 SERVICING • AIRFRAME SYSTEMS 20 STANDARD PRACTICES AIRFRAME21 AIR CONDITIONING22 AUTOPILOT23 COMMUNICATIONS24 ELECTRIC POWER25 EQUIPMENT and FURNISHINGS26 FIRE PROTECTION27 FLIGHT CONTROLS28 FUEL29 HYDRAULIC POWER30 ICE and RAIN PROTECTION31 INSTRUMENTS32 LANDING GEAR33 LIGHTS34 NAVIGATION35 OXYGEN36 PNEUMATIC37 VACUUM38 WATER / WASTE49 AIRBORNE AUXILIARY POWER

7. ATA Spec 100

8. Documentation for Aircraft Maintenance Manufacturer’s Documentation

9. Manufacturer’s Documentation • Airplane maintenance manual AMM Storage and recovery documents SRD • Fault isolation manual FIM • Schematic diagram manual SDM • Task cards TC • Wiring diagram manual WDM • Illustrated parts catalogs IPC • Fault reporting manual FRM • Component maintenance manual CMM • Vendor manuals VM • Structural repair manual SRM • Maintenance planning data document MPD • Master minimum equipment list MMEL • Dispatch deviation guide DDG • Configuration deviation list CDL • Service bulletins SBs • Service letters SLs • Maintenance tipsMT Customized to Contain Customer Configuration

10. Manufacturer’s Documentation Aircraft Maintenance • AMM : Aircraft Maintenance Manual • FIM : Fault Isolation manual / TSM : Trouble Shooting Manual • SDM : Schematic diagram manual / ASM : Aircraft Schematic Manual

11. Manufacturer’s Documentation: • AMM : Aircraft Maintenance Manual • Basic information on the operation and maintenance of the aircraft and its on-board equipment. • Description and operation of each system • Basic maintenance and servicing actions • Functional tests and operational tests • Adjustments • Replenishing of various fluids • Other servicing tasks

12. Manufacturer’s DocumentationAircraft Maintenance AMM : Aircraft Maintenance Manual (Sample)

13. Manufacturer’s DocumentationAircraft Maintenance AMM : Aircraft Maintenance Manual (Sample)

14. Manufacturer’s DocumentationAircraft Maintenance FIM : Fault Isolation manual / TSM : Trouble Shooting Manual “Fault isolation trees for the purpose of pinpointing and fixing problems”

15. Manufacturer’s DocumentationAircraft Maintenance SDM : Schematic diagram manual / ASM : Aircraft Schematic Manual Schematic diagrams of electrical, electronic, and hydraulic systems on the aircraft as well as logic diagrams contains the detailed information and identifies wiring harnesses, connectors, and interfacing equipment.

16. Manufacturer’s DocumentationAircraft Maintenance SDM : Schematic diagram manual / ASM : Aircraft Schematic Manual

17. Manufacturer’s Documentation Engineering • To develop Aircraft changes and to assist in trouble shooting / Repairs • AWM (Aircraft Wiring Manual) • AWL (Aircraft Wiring List) • ELA (Electrical Load Analysis) • SB (Service Bulletins) • SL (Service Letters) • MT (Maintenance Tip) • SRM (Structural Repair Manual) • WBM (Weight and Balance Manual) • To prepare maintenance, To plan maintenance • TEM : Tool Equipment Manual • MPD : Maintenance Planning

18. Manufacturer’s DocumentationEngineering WDM : Wiring diagram manual / AWM : Aircraft Wiring Manual • Complete run of wiring, including cable bundle numbers and routing, plug and connector numbers and locations, bulkheads, and other structural elements through which the wiring is routed

19. Manufacturer’s DocumentationEngineering SRM : Structural Repair Manual • Information needed to effect certain repairs of the aircraft structure. • Repairs are simple and are approved by the FAA for operator completion. • Other structural repairs must be done by the airframe manufacturer or some other FAA designated repair facility.

20. Manufacturer’s DocumentationEngineering/Planning MPD : Maintenance Planning • List of maintenance and servicing tasks to be performed on the aircraft. • All items of the MRB report along with other information. • Certification maintenance requirements (CMRs) • Tasks, which were developed by the MSG process

21. Manufacturer’s Documentation Maintenance/Planning/Stores : To provision and identify spare parts • IPC : Illustrated parts Catalog • Lists and location diagrams of all parts used on the aircraft model. • Information on part numbers, vendors, interchangeability of parts

22. Manufacturer’s DocumentationOperations : To operate in cockpit/cabin, To prepare the flight • MMEL : Master Minimum Equipment List • CDL : Configuration deviation list • DDG : Dispatch deviation guide

23. Manufacturer’s DocumentationOperations MMEL : Master Minimum Equipment List • Identified by the airframe manufacturer and approved by the FAA • Identify the equipment which may be degraded or inoperative at dispatch of the aircraft. • Airline's responsibility to develop their own manual tailored to their specific equipment. (MEL)

24. Manufacturer’s DocumentationOperations CDL : Configuration deviation list DDG : Dispatch deviation guide Involves configuration of the aircraft Information on panels, fairings, and similar variations in configuration that can be nonstandard at dispatch as long as it does not affect the safety of flight. To secure the aircraft and the system against inadvertent operation when some of the MMEL items are inoperative or degraded at dispatch require actions

25. Manufacturer’s Documentation Maintenance/Engineering/Planning • Whenever the airframe manufacturer or the engine manufacturer have modifications or suggestions for improving maintenance and/or servicing, they will issue appropriate paperwork to the affected airlines. • SB : Service Bulletins • SL : Service Letter • MT : Maintenance Tip A service bulletin (SB) is usually a modification of a system that will provide improved safety or operation of a system and includes a detailed description of the work and parts required. A service letter (SL) usually provides information to improve maintenance actions without equipment modification. The maintenance tip is a suggestion for maintenance personnel to assist in their work or improve conditions.

26. FAA’s Documentations

27. FAA’s Documentations • Federal aviation regulations FARs • Advisory circulars ACs • Airworthiness directives ADs • Notice of proposed rule making NPRM

28. Authority’s Documentation FAR : Federal aviation regulations • FAR part 121 (14 CFR 121)/JAR 121 : regulations relating to certification and operation of large, commercial aircraft • FAR / JAR part 145 : Maintenance Station • FAR/JAR part 147 : Formation Center of Maintenance Staff • JAR part 66 : Certifying Staff

29. FAA’s Documentations Advisory circulars (ACs) • An advisory circular is a document issued by the FAA to provide assistance to operators on meeting the requirements of various FARs.

30. FAA’s Documentations Airworthiness Directives (ADs) • Issued by the FAA (Design Authority) to correct an unsafe condition that exists in a product (aircraft, aircraft engine, propeller, or appliance) and a condition that is likely to exist or develop in other, similar products. • An AD, whose incorporation is mandatory, may be issued initially by the FAA or may be an action after the airframe manufacturer has issued a service bulletin (SB) • AD will include (a) a description of the unsafe condition (b) the product to which the AD applies (c) the corrective action required (d) date of compliance (e) where to get additional information (f) information on alternative methods of compliance if applicable.

31. FAAAir Operator’s Documentation Air Operator’s Documentation

32. FAAAir Operator’s Documentation • Operations specifications Ops Specs • Technical policies and procedures manual TPPM • Inspection manual IM • Reliability program manual RPM • Minimum equipment list MEL • Task cards* TC • Engineering orders EOs

33. FAAAir Operator’s Documentation • Operations specifications • Written by the airline in accordance with strict FAA requirements and usually with the help of an FAA representative. • Refers to numerous other documents to avoid duplication and details the airline's maintenance, inspection, and operations programs. • Technical policies and procedures manual • Primary document for the airline's M&E operation and, with other documents supplied by the airframe manufacturer, serves as the FAA requirement for a maintenance manual per AC 120-16D. • Usually written by engineering, to ensure technical accuracy, from inputs supplied by management of the various M&E organizations. • Define exactly how all M&E functions and activities will be carried out. The TPPM is sometimes called the policies and procedures manual (PPM), general maintenance manual (GMM), or the maintenance organization exposition (MOE)

34. Air Operator’s Documentation • IM : Inspection manual May be a separate document distributed primarily to QC personnel, or it can be a chapter in the TPPM (usual approach). • Relate to all inspection activities within M&E: (a) mechanic inspection tasks from the MPD or the MRB report (b) QC inspector's tasks (c) special inspections (hard landings, bird strikes, etc.) (d) the airline's Required Inspection Item (RII) program (e) the paperwork, forms, and reports required to carry out these functions.

35. FAAAir Operator’s Documentation • RPM : Reliability program manual • Airline's reliability program must be approved by the regulatory authority • Minimum equipment list (MEL) • Customize the MMEL for the operator particular airframe/engine configuration. • The operator must carry copies of this MEL in each aircraft for flight crew reference. • The applicable items in the DDG and the CDL should also be included with the MEL. • Task cards • To avoid unnecessary duplication of certain actions, and the unnecessary opening and closing of the same panels, then the operator write their own task cards to spell out exactly what to do • Engineering orders (EO) • Official paper work, issued by engineering and approved by QA • Some airlines called simply a "Work Order."

36. What are some examples of RIIs? • RII examples a. Installation, rigging, and adjustments of flight controls and surfaces. b. Installation and repair of major airframe or engine structural components. c. Installation of an aircraft engine, propeller, propeller blade, or rotor. d . Installation, repair, and calibration of certain avionics and navigational equipment.

37. Air Operator’s Documentation - What is an Air Operator ? “Air operator or Aircraft operator” means any person which provides the service of transport of goods or passengers by aircraft; - What is an Air Operator Certificate? A Certificate authorizing as operator to carry out specified air transport operation.

38. AIR OPERATOR CERTIFICATION

39. Air Operator’s Documentation • THE AIR OPERATOR CERTIFICATE - ICAO ANNEX 6, • 4.2.1.1 An operator shall not engage in commercial air transport operations unless in possession of a valid air operator certificate or equivalent document issued by the State of the Operator. • 4.2.1.2 The air operator certificate…. shall authorize the operator to conduct commercial air transport operations in accordance with such conditions and limitations as may be specified.

40. FAAAir Operator’s Documentation • 4.2.1.3 The issue of an AOC …….by the State of the Operator shall be dependent upon the operator demonstrating an adequate organization, method of control and supervision of flight operations, training programme and maintenance arrangements consistent with the nature and extent of the operations specified

41. AOC-USA

42. AOC-UK

43. AOC-THAI

44. internationalAir Operator’s Documentation • Air Operator Certificate-procedure • The procedure for application and granting of an AOC is best organized in phases and will normally take following sequence; • 1. Pre-application phase • 2. Formal application phase • 3. Document evaluation phase • 4. Demonstration and inspection phase • 5. Certification phase • (Reference ICAO Doc 8335-AN/879)

45. Air Operator’s Documentation • การประกอบธุรกิจการบินในประเทศไทยนั้น สามารถแบ่งออกเป็น 3 ประเภทที่สำคัญ ตามใบอนุญาตให้ประกอบกิจการค้าขายในการเดินอากาศ ซึ่งได้แก่ 1. ใบอนุญาตประกอบกิจการค้าขายในการเดินอากาศ (แบบประจำ) เป็น ใบอนุญาตที่ออกให้แก่บริษัทการบิน หรือ สายการบิน (Airliner) 2. ใบอนุญาตให้ประกอบกิจการค้าขายในการเดินอากาศ (แบบไม่ประจำ) เป็นใบอนุญาตที่ออกให้แก่บริษัทการบิน แบบเช่าเหมาลำ (Air Charter หรือ Air Taxi) 3. ใบอนุญาตให้ประกอบกิจการค้าขายในการเดินอากาศ (โดยใช้ เฮลิคอปเตอร์) เป็นใบอนุญาตที่ออกให้บริษัทการบินที่ใช้เฮลิคอปเตอร์ สำหรับการให้บริการ

46. Air Operation License ใบอนุญาตประกอบกิจการค้าขายในการเดินอากาศ

47. ThaiAir Operator’s Documentation คู่มือของสายการการบิน (AOC Manuals) • คู่มือปฏิบัติการบิน (Flight Operation Manual - FOM) • คู่มือประกอบการบิน (Aircraft Flight Manual - AFM) • คู่มือพนักงานต้อนรับบนอากาศยาน (Flight Attendant Manual) • คู่มือพนักงานอำนวยการบิน (Flight Operation Officer or Dispatcher) • รายการอุปกรณ์ขั้นต่ำที่ใช้งานได้ (Minimum Equipment List – MEL) • คู่มือเส้นทางการบิน (Route Manual) • คู่มือฝึกอบรม (Training Manual) • คู่มือวัตถุอันตราย (Dangerous Good Manual – DGM) • คู่มือปฏิบัติเมื่อมีเหตุฉุกเฉิน (Emergency Manual)

48. ThaiAir Operator’s Documentation • คู่มือการประกันคุณภาพ (Quality Assurance Manual – QAM) • คู่มือระบบบริหารการจัดการด้านความปลอดภัย (Safety Management System Manual - SMS) • คู่มือแผนการรักษาความปลอดภัย (Security Program Manual – SPM) • คู่มือการตรวจสอบน้ำหนัก และสมดุล (Weight and Balance Manual – WBM) • คู่มือการบริการภาคพื้น (Ground Handling Manual – GHM) • คู่มือการซ่อมบำรุงทั่วไป (General Maintenance Manual – GMM) • คู่มือการตรวจซ่อมตามระยะเวลา (Maintenance Program or Maintenance Schedule - MPD)

49. AirOperatorCertificate ใบรับรองผู้ดำเนินการเดินอากาศ

50. Operations Specifications (Ops. Spec.)