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Facility Modifications and Preparations (FMP)

Facility Modifications and Preparations (FMP). Technical Status Annual NSF Review of Advanced LIGO Project April 25 - 27, 2011. John Worden LHO. 1. FMP Functions. Prepare for assembly tasks (buildings, laboratories): $3M, WBS .2.1, .3, .5 Create spaces for use as clean assembly areas

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Facility Modifications and Preparations (FMP)

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  1. Facility Modifications and Preparations (FMP) Technical Status Annual NSF Review of Advanced LIGO Project April 25 - 27, 2011 John Worden LHO 1

  2. FMP Functions Prepare for assembly tasks (buildings, laboratories): $3M, WBS .2.1, .3, .5 Create spaces for use as clean assembly areas Procure large, soft-walled, clean rooms for assembly Procure vacuum bake ovens, parts washers. Create clean/bake & conditioned storage space Purchase supplies for wrapping, palletizing, storing assembled components Purchase additional material handling equipment, installation fixtures, optics lab supplies, clean room supplies, etc. Store completed assemblies Provide clean/bake service, support the assembly groups. Design & Build Vacuum System Modifications $5.7M, WBS .4 Convert 2 km at Hanford Observatory to 4 km Move HAM Chambers for Input Optics (IO) and Interferometer Sensing & Control (ISC) use Supply new IO tubes (input and output mode cleaner tubes) Prepare for installation tasks: $2.4M, WBS .1, .2.2, .2.3, .2.4 Stage completed assemblies, procure installation equipment Does not include installation (INS WBS scope) or system/subsystem test/acceptance (PM/systems WBS scope) Budget total for FMP ~$12M DONE Underway with GNB Corp. 2

  3. FMP Requirements Parts processing and assembly performed in Class 100 clean room work spaces. Processing includes either vacuum bake or air bake (for large plates) to remove Low-Volatile Residue (out-gassing) Clean storage for parts and completed assemblies. Track processing and storage of parts and assemblies. New IO Tubes to meet LIGO vacuum requirements, new mid/end station spools for 2K-4K conversion. 3

  4. FMP Status Work spaces completed and commissioned fall of 09. Ongoing effort to support assembly activity – clean and bake, shipping/receiving, packaging, storing, hiring techs. This is a bigger effort than originally thought. Procurement activity for IO Tubes/Vacuum System mods ––GNB – contract awarded in April 2010, first components undergoing vacuum bake April 2011 with shipment of Mid Station Spools by end of April. 4

  5. aLIGO Corner Station LHO

  6. aLIGO End Station LHO

  7. Assembly Space LHO 7

  8. Clean/Bake LHO 8

  9. LHO HEPI Pump Carts 9

  10. Assembly Space LLO 10

  11. Clean/Bake LLO 11

  12. LLO: 3 Vacuum Bake Ovens 1 large Air Bake Oven LHO: 3 Vacuum Bake Ovens 1 large Air Bake Oven Clean & Bake • Vacuum Bake Oven • Clean Parts ready for HAM-ISI assembly • Vacuum Prep Warehouse Drying Station 12

  13. FMP to do Design & Build Vacuum System Modifications WBS .4 Convert 2 km at Hanford Observatory to 4 km Move HAM Chambers for Input Optics (IO) and Interferometer Sensing & Control (ISC) use Does not include installation (INS WBS scope) Get RFP out on the street in Fall of 2009 Underway: Procure H2 Electronics Building – Slab is in place, modular building delivery ~May 5 ($130K) Procure Install Cleanrooms. – First delivery has arrived at LHO. ($384K) Procure Cartridge Install Test Stands. – First unit complete April 28 ($296K) Procure Cartridge Install Work Platforms. - In design and fab with vendor ($472K) Remaining work: HVAC required for H2 electronics building, H1 electronics, PSL Diode Room Mezzanine for H1 electronics. Fabrication underway. 13

  14. Mid Station Spool Washing

  15. MC Tube Rollups

  16. Cartridge Install Test Stand

  17. Work Platforms

  18. Install Cleanrooms

  19. Challenges, risks, and mitigations Low technical risk Maintaining Particulate Cleanliness Handling the Simultaneous Assembly Tasks and Space Needs will be Challenging Will need to fit “noisy” construction activities around operating IFO schedules. Safety – assembly and on site transport of heavy components (8000 pounds for assembled BSC system). New laser safety issues – higher power in test labs. Track and store many parts – will need some manpower and an inventory system to control incoming materials as well as completed components. Small quantities of cleaning fluids to be stored and disposed of. Not new for us. 19

  20. FMP Near term activities Take delivery of new Vacuum components and supervise the install. Install modular building for H2 electronics. Procure HVAC for H2 modular building, H1 and Laser Diode room. 20

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