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Covenant Crossing at Brethren Village Design & Sustainability Team April 9, 2008

Covenant Crossing at Brethren Village Design & Sustainability Team April 9, 2008. Agenda. Meeting Agenda Team Introductions, All Team Expectations, J. Gerace, Acquisition Leader Partnership History, J. Gerace, Acquisition Leader

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Covenant Crossing at Brethren Village Design & Sustainability Team April 9, 2008

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  1. Covenant Crossing atBrethren Village Design & Sustainability TeamApril 9, 2008

  2. Agenda • Meeting Agenda • Team Introductions, All • Team Expectations, J. Gerace, Acquisition Leader • Partnership History, J. Gerace, Acquisition Leader • Design Collaboration Discussion, T. Sample, Engineering Team Leader • Execution & Implementation Discussion, M. Wagner, Fulfillment Leader • Plant Commissioning Discussion, G. Weiss, BAS Team • Technical Discussion • Chiller Technology, T. Sample, Engineering Team Leader • Plant Control Technology, J. Gornik, BAS Team Leader • Project Scope Review, M. Ulsh, Contracting Team Leader • Review of Expectations, Commitments & Next Steps

  3. Introductions

  4. Expectations

  5. Expectations • Interactive Discussion • Communicate Trane’s commitment to a continued Partnership • Communicate Trane’s capabilities • Discuss reservations together today • Acceptance of the plan and Commitments from all parties to proceed

  6. Partnership History • Partner since 1974 • Preventative Maintenance Agreement on all the Trane Chillers • Oakwood Building • 1974 Trane CCUA Chiller • 1974 Trane Air Handler and Trane Fan Coil Units • Village Manor • 1975 Trane CCUA Chiller • 1975 Trane Air Handler and Trane Fan Coil Units • Health Care Building • 1974 Trane CG Chiller Trane Air Handler • 1982 Trane CCUA Chiller • Air Handling Units and Fan Coil Units • Fieldcrest Building • 1994 Trane Water Source Heat Pumps • Village Town Houses • 2001 Trane Water Source Heat Pumps An opportunity to expand our Partnership!

  7. Trane - Pennsylvania District Overview • 180 Dedicated Employees in PA • Commitment to Support and Sustainability throughout the Useful Life of Systems • 62 Total Service Trucks • 18 BAS Technicians • 9 Full Time Project Managers, Over 30 Degreed Engineers • Local experience designing and operating high performance systems Committed to High Performance Buildings for Life

  8. Design Collaboration Discussion

  9. Design Collaboration Resources Trane Applications Engineering Mick Schwedler, Senior Principal Applications Engineer • 25+ Yrs experience in HVAC System Optimization • Authored portions of ASHRAE Green Bldg Code • Technical advisory board - USGBC LEED products group • “Wrote the book” on chilled water system design and control TRACE700 Chiller Plant Analyzer • Optimize chiller plant design for maximum efficiency • Model multiple chiller plant configurations • Primary-secondary vs. Variable Primary • With and without free cooling • Complete economic analysis with real utility costs

  10. Applications Engineering Design Experience Winchester Medical Center (3750 Tons) • Variable Primary Flow Design • Validated Energy Efficiency • Featured in ASHRAE Journal – June 2006 Clemson University (6,400 Tons) • Combined heating & cooling plant design collaboration Washington Convention Center (10,000 Tons) • Series-series counterflow chiller configuration • Featured in ASHRAE Journal – June 2002

  11. Pennsylvania Team Engineering Design and Operation Experience Pittsburgh Convention Center (6,000 Tons) • Variable Primary Flow Design • Optimized plant design through design collaboration • Trane Central Plant Control (10-Yr Full Plant Maintenance Contract) Point Park University (1,000 Tons) • Sustainable / LEED Building Design • Optimized plant design through design collaboration • Integral free cooling • Trane Central Plant Control Brethren Home - Harmony Ridge (Existing Chiller Plant) • Primary-secondary flow design with tertiary system pumps • Trane Central Plant Control Daniel Boone School District • Variable primary flow design with dissimilar air cooled chillers • Primary-secondary hot water system • Trane Central Plant & Hot Water Plant Control • Energy savings guaranteed by Trane

  12. Chiller Plant Collaborative Design Brethren Village Initial Design Session Project Overview Plant Staffing Energy Efficiency Re-commissioning • Occupancy / load requirements • Future / Master plan for Brethren Village • Brethren Village – Long term mechanical systems vision Chilled Water System Overview • Basic plant configurations and layouts • General chiller operation and sequencing Project Specific Technical Discussion • Integral free cooling • Variable primary flow systems • Sustainable plant design Brethren Village Design Follow-up Discussions • Conference calls • Video conferencing • E-mails

  13. Project Execution Discussion

  14. Execution – Contracting Organizational Chart

  15. Execution – Equipment Fulfillment Organizational Chart

  16. Execution & Implementation Engineering/Submittal Plan • Face to Face BAS Sequence Finalization • BAS Engineering Completed in District Engineering Center located in Harrisburg office • Equipment Final Selections and Submittals completed by Harrisburg Equipment PM • Detailed Coordination & Optimization of Factory Mounted Controls • Face to Face BAS & Equipment Submittal Review • Immediate Modifications and Equipment Release

  17. Execution & Implementation Implementation Plan • BAS PM assigned to project, will attend weekly job meetings, and will be accountable to your expectations • BAS Project Engineer and Equipment PM also available to make jobsite visits for additional coordination • Safety of Trane Associates and Subcontractors will constantly be evaluated during job site audits • Trane BAS Technicians will complete all start-up procedures, sequence validation, and training • Trane Service Technicians will coordinate with MC, complete all start-up procedures, logging, warranty, etc. • Entire Organization’s focus is to deliver the highest quality system (Equipment & Controls) to you

  18. Plant Commisioning Discussion

  19. Plant Commissioning Discussion • How will Trane provide ongoing operational support? • Trane will provide: • Startup Orientation and System training • Continuous Commissioning Support • Remote Monitoring and Reporting • Intelligent Dispatching • Site Visits • Continuous dialog concerning system operating improvements

  20. Startup Orientation and System Training • Trane Contracting personnel in conjunction with Trane Service personnel will provide Brethren Village personnel with onsite orientation and training of the Central Plant operational requirements, as well as all aspects of the larger control system • These “turnovers” and training events will occur as each system is brought on-line

  21. Continuous Commissioning Support • The Trane Commissioning Team will establish system baseline performance data and ensure system performance thru monitoring and adjustments as required • Thru the use of Trane Centralized Remote Monitoring and monthly comparisons to baseline data, Trane will ensure that we meet the Owners Project Requirements • Due to the phased nature of this project, commissioning will be ongoing thru project completion and the baseline criteria will evolve

  22. Remote Monitoring and Reporting • Trane's Centralized Monitoring center located in Columbus Ohio is staffed by Trane Operations Managers and BAS Service Technicians • The TCM is supplied with system component information, systems data points and monitoring requirements • Data is collected 24 hours a day, 7 days a week, 365 days a year. Deviations from baseline system performance are identified and corrective action recommendations are made and or performed • Reports are generated monthly showing key operational metrics

  23. Intelligent Dispatching • Though outside of the specification, our proposal includes TCM intelligent dispatching, wherein our Remote monitoring staff will: • Receive critical system alarms • Remotely verify alarms • Remotely diagnose problems • Contact designated Brethren staff or Trane Service personnel as directed • Provide recommendations for corrective action • Coordinate local office Trane Service Technician dispatch as required by warranty, or as requested by Brethren Village

  24. Site visits • Site visits are performed by seasoned Trane Technicians to ensure the Central Plant systems are operated and maintained to achieve maximum system performance • Frequency of visits will be dependant on system operation, sub-system commissioning and project requirements. We expect the following: • Monthly site visits during plant operation through December, 2011 • Transition visits as buildings come on line • Seasonal visits to confirm proper control transition (Spring/Fall)

  25. Additional Value added Services • Not included in this quotation, but within Trane’s capabilities as additional value added services: • Equipment Service Agreements • Controls Service Agreements • Water Treatment Service Agreements • Predictive Testing services such as Eddy Current Testing and Vibration Analysis • Additional Energy Services Software and reports

  26. Questions and Feedback? • Questions and Feedback

  27. Chiller Technology Discussion

  28. Most reliable Most efficient Most environmentally friendly Quietest Most Sustainability-oriented Trane CenTraVac Chillers Overview • 70th Anniversary of making Trane centrifugal chillers • World’s single largest centrifugal chiller manufacturer • Industry leader in chiller technology Five CenTraVac foundational pillars of design • Direct drive • Multi-stage • Semi-hermetic • Low Pressure • Integrated Unit Controls

  29. Trane CenTraVac Chillers – Superior Reliability

  30. Trane CenTraVac Chillers – Superior Efficiency

  31. CenTraVac Chillers – Environmentally Friendly Trane chillers utilizing R-123 Refrigerant • Low ODP (Ozone Depletion Potential) • Low GWP (Global Warming Potential) • High operating efficiency • Short atmospheric life • Low leakage rates (low operating pressure) R-123 R-134a

  32. CenTraVac Chillers – Refrigerant Availability Montreal and Kyoto Protocol Legislation • R-123 allowed for use in all new equipment until 2020 • R-123 allowed for service of all equipment until 2030 • R-123 available through reclamation and recovery until at least 2040 Leakage Rate for Trane CenTraVac Chillers • Low-pressure machines • Industry standard for centrifugal chiller leakage rates • LEED NC v2.2 – Revised R-123 Chiller Leakage rate Feedstock of R-123 • R-123 is an important ingredient in R-125. • R-125 is the ingredient for 50% of R-410a and 25% of R-407c • Montreal Protocol: No restrictions for HCFC production when used as ingredients for other refrigerants Historical Precedence: R-11Phase Out • 54,000 R-11 chillers from 1970-1990 compared to 58,000 R-123 chiller from 1990-2004 • R-11 is still available at competitive market prices – lower than R-410a • Leakage rates for R-11 traditionally 3-30%

  33. CenTraVac Chillers – Environmentally Friendly “Best of the Best” The StratosphericOzone ProtectionAward2007

  34. CenTraVac Chillers – Sustainability Focused CenTraVac Today for your sustainable building tomorrow • Efficiencies less than 0.50 kW/Ton • Variable flow compensation (Patented algorithm) • Free Cooling • Feed-forward adaptive controls • Auxiliary heat recovery condensers

  35. Chiller Plant Control Discussion

  36. Technical Discussion – Chiller Plant Control Technology Proven-sequences and Strategies Chiller and Controllers designed together from day one What makes us different?

  37. Tracer Summit Chiller Plant Control • Standard Summit Application Program • Flexible to accommodate a variety of plant designs • Feature rich variations support evolving control strategies • Easy to understand user interface

  38. The Value in Chiller Plant Control

  39. Pre-engineered Features • Load determination • Capacity matching • Rotation • Chiller setpoint control • Failure recovery • User interface Reliable chilled water flow

  40. C h i l l e r # 2 C h i l l e r # 1 Plant Layout FlexibilityConstant Flow CW Return Temp CW Supply Temp

  41. C h i l l e r # 2 C h i l l e r # 1 Plant Layout FlexibilityVariable Flow - Decoupled Production Pressure Differential Controller or Transmitter Air Handling Units Bypass Line Distribution Variable-Speed Drive Control Valves

  42. Plant Layout FlexibilityVariable Primary Flow Variable-Speed Drive Differential Pressure Sensor or Transmitter Flow Meter Production Air Handling Units Bypass Line Distribution Control Valves

  43. Plant Layout Representation

  44. Optimization - the meter is on the building! • Chiller selection • Tower control • Distribution pumping static pressure control • System soft loading • System setpoint selection • Humidity / comfort compensation Reduce Operating Costs

  45. User Interface • Easy to understand • Textual explanations • Graphical illustrations • Intuitive selections • Pre-engineered Reliable chilled water flow

  46. Reliable chilled water flow

  47. Take Aways • Standard Application Program • Flexible to accommodate a variety of plant designs • Feature rich variations support evolving control strategies • Easy to understand user interface • The interface tells the operator not only what this moment in time looks like, but explains what is happening, what is likely to happen, and why.

  48. Project Scope Review

  49. Project Scope Review • CHILLER PLANT • (2) Centrifugal Chillers • Free Cooling Option (Tag: CH-2) • Both Chillers Have 0.535 kw/ton (Full load) & 0.509 kw/ton (NPLV) • Factory Performance and Sound Test (One Chiller Only) • (1) Blower Coil Unit • (2) Unit Heaters • Complete Central Plant control of the above equipment with the addition of boilers, pumps, cooling tower and VFD’s • Provide VFDs for all pumps (inc. pumps feeding future chiller) • Chiller Plant Manager control software • Commissioning and plant operation support as described • Note: Control wire is estimated to be routed in the slab and will require early access to the project.

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