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Dear Valued Customer

Welcome to G3 Inter Plating. Dear Valued Customer. The Company. G3 Inter Plating. G3 Inter Plating’s focus is to provide competitive solutions for the zinc plating technology based upon our core strength in Global network technology. Management Message. H-Consult, Denmark:

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Dear Valued Customer

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Presentation Transcript

  1. Welcome to G3 Inter Plating Dear Valued Customer

  2. The Company

  3. G3 Inter Plating • G3 Inter Plating’s focus is to provide competitive solutions for the zinc plating technology based upon our core strength in Global network technology

  4. Management Message • H-Consult, Denmark: • “ The G3 executive management has extensive business experience from electronic- and mechanical OEM production covering both production, technology and quality assurance. This provides a mindset for understanding the customers needs and demands. Our contribution to the company is to add and supplement the understanding of the demands of international customers, and to focus the company on the future of technology and quality demands ” - “Aiming for the best” - ConsultBusiness &Quality Advice

  5. Mission • To make our customers more competitive by providing leading technology solutions and services: around the world, around the corner, around the clock • To value people as our vital resource

  6. Vision G3 Inter Plating is the preferred facilitator for innovative and cost efficient interconnection solutions for our customers. G3 Inter Plating is an acknowledged technology leader in selected interconnection technologies.

  7. Strategies • Develop manufacturing systems which gives our customers • Highest Quality • Fastest Delivery • Reasonable Costs • Good Service • Advanced Technology

  8. Value 1. Customer Satisfaction 2. Respect for Individual 3. Social Responsibility 4. Result Orientation

  9. Product Overview Zinc Rack System Zinc Barrel System

  10. Demanding market input for development • Fluctuating demands • Increasingly complex technology • Higher quality demands • More efficiency • Shorter production leadtime

  11. Quality is Essential ISO 9001:2000 • ISO 9001:2000 certification is one of our quality goals in year 2008

  12. Quality System • PPAP; PFMEA & Control Plan are documented for every process • APQP methods used for new process, equipments and parts • Documentation and validation according to TS16949 or EN13485 by request. Quality Initiative • 8-D style corrective action system utilized • 6 Sigma and Lean Manufacturing methods being implemented

  13. Technology at G3 Inter Plating • Designed for cost effective manufacturing • • Easy manufacturing process for Zinc Plating factory

  14. Visit Us at www.g3-inter.com Contact Details: Address: 234/47 Moo 6,  Suksawad Rd., Naiklongbangplakod, Prasamutjadee, Samutprakarn 10290. Thailand Telephone: 02-817-8717 Mobile Phone: 081-821-7103, 086-509-2535 Fax: 02-817-8718 E-mail: ars@g3-inter.com Hot Line: 089-206-5857

  15. This Concludes Our Presentation G3 Inter Plating wishes to thank you all

  16. Additional Technical Guideline

  17. Standards and coding Used for: corrosion protection of steel parts. Standards: EN 12329, ISO 50961 a.o. Code: • zinc blue chromate - Fe/Zn xx c 1 A • zinc yellow chromate - Fe/Zn xx c 2 C • zinc olive - Fe/Zn xx c 2 D • zinc green - Fe/Zn xx c green • zinc black - Fe/Zn xx c black Fe = steel (basis material), Zn = zinc (electrolytic zinc), xx = layer thickness c = chromatised: 1A= blue / clear, 1B= iridizing / blue, 2C= yellow, 2D= Olive Remark: black is not standard. Example: Fe/Zn 12 c 2C = 12 micron zinc, c=chromat, 2C=yellow

  18. To Be Aware of Corrosion protection guideline. (salt spray test) • 1A (blue/clear) 6 hours • 2C (yellow ) 72 hours • 2D (olive) 96 hours

  19. Quality Control Several quality control methods can be applied : • Layer thickness (Eddi current or magnetic type, X-Ray ) • Visual - color, bubbles, scratches, peel off • Adhesion. Tape. Or rubbed by rubber / paper.

  20. Process Flow - Simplified • Degrease and etching baths. • Rinsing • Process bath with zinc-electrodes. (Electric current and time is set.) • Several Rinsing baths. • Dipping in chromate bath to protect oxidation (zinc can corrode) - passivation. • Rinse and dry off

  21. Passivation / chromate: • The Chromate layer is sensitive during the first 24 hours. • Passivation / chromate layer must not be heated more than max. 80 degrees. • Colors can vary and can have differences like "flames” on same part.

  22. Layer Thickness • 5 microns: little protection - for use in hot / dry conditions • 8 microns: normal for indoor use • 12 microns: for indoor -/out door use in apparatus • >25 microns: max. corrosion protection

  23. Measurable Thickness • Layer thickness is measured on the middle of a part. The customer can point out the critical surfaces ("significant surfaces"). • Measurement must be done more than 20 mm from an edge or hole. • Every spot that can be touched by a Ø 20 mm ball inside a part can be measured. • The layer thickness inside corners or inside complex details can be very thin, caused by the nature of electrolytic plating. • Complex details might also give rinsing problems, causing discoloration or remains of salts on the parts. • Zinc layer is thicker on edges and on outside corner/edge details. • Observe that layer thickness of 25 micron or more will have higher risk of peeling off / bubbles, and that the edges can have excess layer thickness.

  24. To be aware of after Zinc Plating The parts should be stored 24 before use. If parts are to be painted, an etch-primer can be recommended.

  25. Thank you for your attention!Hope to support you. End of slides

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