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Presentation Includes: Company introduction Product and process capabilities

Presentation Includes: Company introduction Product and process capabilities Business, engineering and quality overview. December 2011. FRC History: 1977 to Present. Filter Research Corp. (FL): Founded in 1977 by Dr. Ahmed M. Hady Elmahdawy. 

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Presentation Includes: Company introduction Product and process capabilities

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  1. Presentation Includes: • Company introduction • Product and process capabilities • Business, engineering and quality overview December 2011

  2. FRC History: 1977 to Present • Filter Research Corp. (FL): Founded in 1977 by Dr. Ahmed M. Hady Elmahdawy.  • FRC Component Products, Inc. (IA): Founded by Rockwell Collins in 1977; purchased by FRC in April 1993.  • FRC Electrical Industries, Inc. (NJ): Acquired in August 1994.  • FRC Internet Products, LLC (FL): Formed in 2004 to develop, manufacture and license WiFi & WiMAX products. • El-Sanabel for Industrial Development: Newly constructed facility in 2007 for R&D and manufacturing to support Middle-East & North Africa (MENA) region. • FRC APAC (Taiwan): R&D wireless development and program management branch. Launched in September 2008 • Zaga Networks (Dubai): Administrative support and program management branch for all our broadband wireless equipment and services. Launched in November 2011

  3. FRC Group – Global Presence New Jersey Salt Lake Gainesville, FL Iowa Palm Bay, FL Egypt Jordan Taiwan Dubai

  4. Organization Profile • FRC Group: • Ownership Private (HQ in Gainesville, Fl. USA) • No. of Years in Service: 35 years; since 1977 • No. of Manufacturing Facilities: 8 Factories • Total Manufacturing Space 1 million Square Feet • No. of Employees: > 1,000 • Product and Commodity 10,000 part numbers • Major Industries Served: • Avionics • Electro-Mechanical Products and Contracting • Broadband Equipment & Services

  5. FRC Products & Services Antennas Avionics Broadband Wireless BroadBand Equip. – WiMAX & WiFi Base Station Customer Premise Equip (CPE) Glass-to-Metal Hermetic Seals Lithium Battery Seals Connectors Standard & Custom Seals Terminals Multi Pin Headers Feed Thrus Cable Assemblies FAA Certified Repair Station Antennas Edge-Lighted Panels Custom Epoxies Encapsulants Adhesives Impregnates Fire Resistant Plating Copper, Tin, Silver, Gold Electro Solder (Bright Finish) Electroless Nickel Sulfamate Nickel Hot Solder Dip Plastics Injection Molding Compression Molding Thermoplastic & Thermosets Insert Molding Silicone Rubber Two-Color Molding Subcontract Assembly & Testing • Finishing & Decorating • Hot Stamping • Pad Printing • Painting • Plating • Silk-screening • Lighted Displays • Buttons • Knobs and Dials • Edge-Lighted Panels • Keypads • Keyboard • Lighted Switches • Machining • Plastics • Metal • Magnetics • Coils • RF, LC, Audio Filters • High Voltage Transformers

  6. Customers & Partners OEM Customers & Partners -- Partial List:

  7. Presentation Includes: (Continue) • Company introduction • Product and process capabilities • Business, engineering and quality overview

  8. Broadband Equipment Distribution Equipment: • Platform • Multi-Sector-Control Access Units; AB-CAU-GGGA/AAAA /NNNN • Four sectors based system and radios for client access • Radio for meshing or backhaul connection station • Best-in-class link budget for superior RF propagation • Rugged and weatherized for extreme outdoor conditions • Flexible Solutions • Products boast a variety of frequency band selections. • Standard support 2.4 GHz and 5.8 GHz operating frequencies. • Lower Cost Service Deployment • Cost effective Market Entry • 360 degree coverage with three miles radius • Quick installation • Small and compact packaging

  9. Broadband Equipment WiMAX Base Stations: • Platform • Fully compliant with IEEE 802.16e-2005, mobile Wave 2 certification • Duplex mode - TDD • 5 MHz / 7 MHz /10 MHz channel bandwidth • Radio output power: 28 dBm (at 64QAM, 10 and 7MHz channels) • Data rate: DL: 22Mbps (64QAM 5/6 SISO)/26Mbps (64QAM 5/6 MIMO), UL: 4.7Mbps (64QAM 5/6) • IP67 compliant • Flexible Solutions • Outdoor and compact solutions • Can support 2 GHz, 3 GHz and 5 GHz operating frequency • Support standard R6 and ASN Gateway • Rugged and weatherized for extreme outdoor conditions • Lower Cost Service Deployment • Cost effective market entry base stations • 120 degree sector coverage with a minimum of one mile radius • Quick and efficient installation

  10. Broadband Equipment WiMAX Customer Premise Equipment: • Platform • Fully compliant with 802.16e mobility, Wave 2 certification • Duplex mode - TDD • 5 MHz / 7 MHz /10 MHz channel bandwidth • Radio output power: 24 dBm (at 64QAM, 10 and &MHz Channels) • IP67 compliant • Fully compliant with 802.3af Power over Ethernet • Flexible Solutions • Both indoor, outdoor and USB dongle solutions • Products boast a variety of frequency band selections • Can support 2 GHz, 3 GHz and 5 GHz operating frequency • Built-in antenna • Rugged and weatherized for extreme outdoor conditions • Lower Cost Service Deployment • Quick installation • Small and compact packaging

  11. Broadband & WiMAX Products CAU Distribution CAU Backhaul • Base Station Indoor CPE Outdoor CPE USB Dongle IAD CPE

  12. Broadband Antennas • Stub Loaded Helix (SLH) Antenna: From 1.8 to 5.8 GHz range • Range of Gain 10 – 14 dB • Highly reliable antenna • Highly diversified applications – WIFI, WiMAX, PCS, Air • Ground unmanned vehicle and underwater transmission • Small profile and compact antenna • World Wide Patent – e.g. US, Canada, EU, China, Taiwan, • Australia, Japan, India, Brazil, South Korea, Mexico & more • Global Customer Base – Currently used in over 15 different • countries and 5 continents.

  13. Wireless Distribution System TYPICAL TOWER CONFIGURATION Layer 1: Microwave A-A Connectivity A-B Connectivity Layer 2: CAU B-C Connectivity Layer 3: WiMAX Last Mile

  14. Wireless Distribution System WiMAX Deployment Scenario Legacy 802.16 e for last mile

  15. Avionics Antennas • Communications • VHF & UHF • Marker Beacon • GPS and SatCom • Navigation • ADF • VOR • TACAN • Glideslope • L-Band Transponder (DME)

  16. SatCom Antenna • FRC is working with a leading provider of global airborne telecommunications. • FRC designed and developed this antenna to supports our phone systems for corporate, commercial and military aircraft. • Continuous coverage from 1565 MHz to 1626.5 MHz • Horizontally Polarized Omni-Directional Antenna • Air and ground service • FRC owns patent on this product # US 7,006,051B2

  17. Antenna Division Process Capabilities Assembly • Solder / ESD Certification • SMT Line • MRP II • Detailed Work Instructions Foaming Chemicals are pre-measured and pre-packaged for consistency In-house Ph. D. chemist for custom formulations

  18. Antenna Division Process Capabilities Electrical Test • Fuselage Simulators • Anechoic Chambers • Shielded Screen Rooms • Test Equipments

  19. Magnetic Division • Product Classification: • High Voltage Transformers • RF/IF Transformers and Chokes • Power Transformers and Chokes • GPS Transformers and Chokes • Inductors • Toroids • Pot cores • Balun cores • Air Winds • Filters • Low Band/Hi Pass • Low Frequency/High Frequency • DC up to 2 GHz

  20. Magnetic Division Process Capabilities • Encapsulation: • RF Varnish Coatings • High Vacuum Impregnation • Custom Formulations • Windings • RF Air Wound Inductors • Pi-Winding • Progressive Windings • Toroids

  21. Magnetic Division Process Capabilities • Air Winding: • Hand and Machine Winding • SIPRO - High Volume • Free form/coil forms • 10 - 28 AWG wire • Bobbin Winding: • Fully programmable winding equipment • 14-56 AWG wire • Sizes from .125” to 3.0” • PI winding and progressive winding

  22. Magnetic Division Process Capabilities • Toroid Winding: • Hand and Machine Winding • Single layer, multilayer, multi-element, • segment and bank • Sizes from .125” to 3.0” • 8 - 50 AWG wire • Single, twisted and multifilar wires • Encapsulation/Potting: • RF Varnish Coatings • High Vacuum Impregnation & Encapsulation • Automated Potting • Custom Formulations

  23. Plastics Division 50 – 500 Ton Process Capabilities Injection Molding Transfer Molding • Thermoplastics • Thermosets • Fiberglass Lay-Up • Insert Molding • Over-Molding • Silicone Molding • Structural Foaming State-of-the Art Electric Technology Molding Presses

  24. Plastics Division Plastics Materials & Expertise Injection Molding ABS Acetal Acrylic Alkyd (Thermoset) Diallyl Phthalate (Thermoset) Polyamide (Nylon) Polycarbonate Thermoplastic Polyester PPO (Noryl) PPS (Ryton) PBT (Valox) Ultem (Polyetherimide) Compression Molding Glass Impregnated Styrene Phenolics Glass Fiber Filled Polyester Diallyl Phthalate Bench Molding RTV Epoxies Adiprene Hysols Scotchcast Silicones We process the listed materials with various fillers, lubricants and other additives to enhance the material properties to meet the customer’s requirements.

  25. Lighted Displays Division • Panels Knobs • Pushbuttons Dials • Keyboards Keypads • Lighted switches NVIS MIL-P-7788 Compliant MIL-L-85762A

  26. Lighted Displays Division • Product Features: • MIL-P-7788 panel types III, IV, V and VI • Night vision compliant per MIL-L-85762A • EL, LED and Incandescent backlighting • Variety of backlighting colors available • Area lighting or individually lit keys • Sunlight-readability, front relampability, split legends and spot indicators

  27. Lighted Displays Division • Product Features: (cont.) • Aluminum or plastic front panel • Momentary or rotary switching • EMI/RFI shielding • Full photometric capabilities • MIL-Spec environmental performance

  28. Lighted Displays Division • Product Features: Lighted Switches • MIL-S-22885 • Improved switching technology • Full range of lighting available • Dead-front legend face or sunlight readable • Easy access for installation & maintenance: • front relampability • Light weight: use of engineering plastic resins

  29. Connectors Division • Partial Products Listing: • Hermetically-Sealed Strain-Free Terminals • Hermetically-Sealed Compression-Type End Seals • Compression-Type Beveled End Seals • Compression-Type Threaded End Seals • Compression-Type Multi-Lead Headers • Octal Type Plug-In Connectors • Vibrator Special Type Plug-In Connectors • Opto-Electronic Bases and Windows • Battery Covers • Custom-Sealed Components & Custom Sealing

  30. Connectors Division “FRC Electrical Industries, the pioneer of the glass-to-metal seal industry, developed the first compression sealed termination which quickly became the standard of the electronic industry.” Top: All plating is done on-site in our full-service, state-of-the-art plating facility. Left: Our new manufacturing plant includes high--efficiency equipment, ultra-modern processes and a fully equipped quality control and testing department.

  31. Complete Vertically Integrated Company Secondary Operation Capabilities • CNC Machining Centers • CNC Lathes • EDM - Conventional & Wire • Tool & Die • Jig & Fixture • Ultrasonic Welding Machining Capabilities

  32. Vertically Integrated Company Secondary Operation Capabilities • Resistivity Coating • Grade A Finishes • Environmental Compliance • Precision Silk-screening • Pad Printing • Hot Stamping Complete Painting Capabilities

  33. Engineering Services • Electrical Engineers • Mechanical Engineers • Industrial Engineers • Chemical Engineers • Tooling Engineers • Engineering Functions: • Design • Manufacturing • Process Improvement • Quality • New Projects • Unigraphics • SDRC / IDEAS • Pro-E • AutoCAD • CNC Programming

  34. Quality Standards • Mil-Q-9858 • Mil-Std-45662 • Mil-Std-105 • AQS • Statistical Process Control • ISO-9001-2008 Certified* • AS-9100 Certified* • FAA & EASA Certified Facilities • FAA Repair Station: FR7R342J • FAA Certified Repairmen * Certified companies: FRC Component Products, Inc., Filter Research Corporation and Chemical Technology, Inc.

  35. FRC Group -- Key Strengths • Vertical Integration: In-House Capabilities • Tooling: Molds, Jigs and Fixtures • Full Plastic Molding • Full Machining Centers • Paints, Chemical Epoxies and Varnishes • Product and Process Diversity/Expertise • Large Design and Mfg. Engineering Resources • Turn-Key Electronic Assembly Solution With Value-Added Operations • Design and Development prototypes with Quick Turn-around Qualification • Dedicated and Focal Program Manager (PM)

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