PACS Instrument Intermediate Design Review (IIDR)

PACS Instrument Intermediate Design Review (IIDR) Integration and Testing Reinhard Katterloher Integration and Testing

AIV and Testing • The Test Plan describes the baseline for the activities required for all tests under MPE responsibility including the test facilities • Dedicated DV Plans covering all AIV activities incl. test reports are issued and enforced by the manufacturers of items deliverable to MPE • In the following, Test Sequences combined with AIV/Test Schedules are shown to illustrate those activities, where the main effort is spent and which require most of the available test time Integration and Testing

Test Level: Component Tests at MPE Ge:Ga Detector Module Integration and Testing

QM Detector Module #8 Design Verification (Environmental Testing) Integration and Testing

QM Detector Module #8 Spectral Calibration and Glitch Investigation Integration and Testing

Readout and Control Scheme for Detector Module Testing Integration and Testing

QM Detector Module #8 Spectral Calibration and Glitch Investigation Integration and Testing

Test Level: Subsystem Tests at MPE/MPIA Ge:Ga Detector Modules and Array AIV Integration and Testing

manufacture and assembly of 24 QM 1x16 detector modules at ANTEC QMDET-Array-T01 warm functional check QMDET-Array-T02 relative spectralresponse measurements QMDET-Array-T03 QM FEE delivery from IMECfor performance verification and check-out of test electronics at MPE / MPIA QMDET-Array-T04 delivery QM FEEs to ANTECassembly ofQM detector modules + FEEs QMDET-Array-T05 delivery of 24 QM modulesfor verification tests:12 to MPE, 12 to MPIA QMDET-Array-T06 integration with cryostats/OGSE1(MPE: 2+1 cool-downs, each with 4 h.s.modules)measurements at MPE/MPIA,delivery back to ANTEC QMDET-Array-T07 assembly of arrays (2 QMs à 12 modules) at ANTEC delivery to MPE QMDET-Array-T08 assembly of QM arrays with baffles+filters at MPE delivery to KT QMDET-Array-T09 AIV of QM Ge:Ga Detector Arrays Integration and Testing

AIV of QM Ge:Ga Detector Arrays Integration and Testing

Configuration of CQM Array SKY FPU Integration and Testing

manufacture and assembly of 50 FM 1x16 detector modules at ANTEC FMDET-Array-T01 warm functional check FMDET-Array-T02 relative spectralresponse measurements FMDET-Array-T03 FM FEE delivery from IMECfor performance verification to MPE/MPIA FMDET-Array-T04 delivery FM FEEs to ANTECassembly ofFM detector modules + FEEs FMDET-Array-T05 delivery of 50 FM modulesfor verification tests:25 to MPE, 25 to MPIA FMDET-Array-T06 integration with cryostats/OGSE1,measurements at MPE/MPIA, delivery back to ANTEC FMDET-Array-T07 assembly of arrays (2 FMs à 25 modules) at ANTEC delivery to MPE FMDET-Array-T08 assembly of FM arrays with baffles+filters at MPE delivery to KT FMDET-Array-T09 AIV of FM Ge:Ga Detector Arrays Integration and Testing

AIV of FM Ge:Ga Detector Arrays Integration and Testing

manufacture and assembly of 26 FS 1x16 detector modules at ANTEC FSDET-Array-T01 warm functional check FSDET-Array-T02 relative spectralresponse measurements FSDET-Array-T03 FM FEE delivery from IMECfor performance verification to MPE/MPIA FSDET-Array-T04 delivery FM FEEs to ANTEC,removal of QM FEEs in24 QM modules,assembly of 50 FS detector modules + FEEs FSDET-Array-T05 delivery of 50 FS modulesfor verification tests:25 to MPE, 25 to MPIA FSDET-Array-T06 integration with cryostats/OGSE1measurements at MPE/MPIA, delivery back to ANTEC FSDET-Array-T07 assembly of FS arrays (2 FS arrays à 25 modules) at ANTEC delivery to MPE FSDET-Array-T08 assembly of FS arrays with baffles+filters at MPE delivery to KT FSDET-Array-T09 AIV of FS Ge:Ga Detector Arrays Integration and Testing

AIV of FS Ge:Ga Detector Arrays Integration and Testing

Test Level: ILT at MPE Instrument Integration and Testing

Instrument Units manufactured byPACS Consortium Partners AIV on Unit level GEN-AIV-T01 Delivery Readiness Review (acceptance tests passed at manufacturers site) GEN-AIV-T02 Delivery of Units to MPE GEN-AIV-T03 Delivery to ESA GEN-AIV-T05 Integration and Instrument Level Test (ILT-AVM/CQM/PFM/FS) Responsibility of MPE (cryovibration/functional and performance test/spectral calibrationat TBD / MPE / LENS using special test equipment at different test sites) GEN-AIV-T04 General Instrument AIV Sequence Integration and Testing

AVM phase 1 MPE MPE cryo OGSE TE TEI EGSE CVV 16 connectors each 100 pins MPE CEA CEA BOLA BOLG BOLC (BOLSIM) MPE CEA CSL CSL IFSI FPU OB Conn. Brack. CSL SPU DEC/MEC Spacecraft Simulator DPU MPE CSL FPU Simulator MPE Power Supply 4x Sync. 8x during CQM during AVM phase 2 MPE Overall Configuration of ILT Set-up Integration and Testing

Instrument Units and Simulatorsmanufactured byPACS Consortium Partners(AIV on Unit level) AVM-T01 Delivery Readiness Review (tests passed acc. to spec. unit test plans at manufacturers site including test reports) AVM-T02 Integration with EGSE ILT AVM AVM-T04 AVM Electronics Units ready for CQM Test AVM-T05 Delivery of Units to MPE AVM-T03 AVM Instrument Test Sequence Integration and Testing

AVM Instrument Test Sequence Integration and Testing

AVM Electronics Units Integration with EGSE EMC-CM-T01 separation of shields onDPU  S/C EMC-CM-T02 check of proper functioning EMC-CM-T04 2 V groundingdifference betweenDPU and S/C common mode test EMC-CM-T03 0 V grounding diff. between DPU and S/C,connect shields for nominal operation EMC-CM-T05 DPU  SPUDPU  MECSPU  MECMEC  DECMEC  BOLCDEC  FPUBOLC  FPU common mode testfor each interface EMC-CM-T06 check of proper functioningof each interface EMC-CM-T07 EMC: Conducted Susceptibility Test (common mode) for Signal Lines Integration and Testing

CQM/AVM Instrument Test Sequence Integration and Testing

PFM Instrument Test Sequence Integration and Testing

FS Instrument Test Sequence Integration and Testing

PACS Instrument Intermediate Design Review (IIDR)