1 / 19

Cost-effective Production of Powder Metallurgy Titanium Components

Cost-effective Production of Powder Metallurgy Titanium Components. STCU-NATO Workshop 11-12 October 2006 Kyiv Prof. Orest Ivasishin Tel: (044)-424-22-10 E-mail: ivas@imp.kiev.ua Institute for Metal Physics Kyiv. Talk outline. What is needed in the market?

fleur-castaneda
Télécharger la présentation

Cost-effective Production of Powder Metallurgy Titanium Components

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Cost-effective Production of Powder Metallurgy Titanium Components STCU-NATO Workshop 11-12 October 2006 Kyiv Prof. Orest Ivasishin Tel: (044)-424-22-10 E-mail: ivas@imp.kiev.ua Institute for Metal Physics Kyiv

  2. Talk outline What is needed in the market? Brief technology description Stage of development Who needs it & how many will they need? What is my unique technology advantage? Competitive matrix How will I beat the competition? Opportunity for joint work

  3. Problem Description & Market Need Titanium alloys are attractive construction materials to use in aerospace, automotive and other industries due to: • high strength • low density • good corrosion resistance But: Wider application of these materials is limited by their relative high cost: $15/kg (titanium sponge), up to$150-200/kg (components) The main trend in titanium materials science is to expand application of titanium alloys bydevelopment of new technologies that provide significant cost reduction

  4. Problem Description & Market Need • Titanium in Ukraine: • significant deposits of raw materials; • well developed titanium industry (sponge and ingot production); • users of titanium products (aerospace industry) • Titanium is one of the Ukraine`s priorities!

  5. Blended Elemental (BE) Ti, Alloying Elements Powders Powder Blending Powder Blend Densification BE Compact Up to 90% Heat Treat Part 95% HIP Low Porous Part 99+% Brief Technology Description Powder metallurgy enables significant reduction in the cost Blended elemental powder metallurgy approach is potentially the lowest-cost process, especially if additional working operations (HIP or hot deformation) can be avoided.

  6. Experimental Results Sintered densities of TiH2 blends: - higher than in equivalent Ti-based blends - do not noticeably depend on molding pressure

  7. Hydrogenated Titanium: Physical Background • Specific mechanism of compaction  optimized green porosity • Shear type phase transformation TiH2Ti ( or )  high density of crystal lattice defects • Surface oxide self reducing by atomic hydrogen • faster sintering • higher sintered density • lower impurity content

  8. Mechanical Properties (Ti-6Al-4V Composition)

  9. Reduction Vacuum separation Hydrogenation TiCl4 MgCl2 Hydrogen Vacuum Argon Cost-Effective Production of Hydrogenated Titanium Powder Production in Ukraine: Zaporozhje Titanium&Magnesium Plant

  10. Cost-Effectiveness Powder production • Integrated production process (in one reactor) • Shortened time of vacuum separation • Energy consumption and labor can be reduced by 12-35% • Proposed process : cost of powder 0.9 S (S – cost of titanium sponge) • Conventional process : cost of powder 2 S Part manufacturing Proposed PM technology: cost of parts 1.4-2 S (per kg) Conventional PM approach(CHIP): cost of parts 5-10 S

  11. Advantages • Innovative approach • Cost-effectiveness • High mechanical properties

  12. Stage of Development • Patented in Ukraine (Patents ## 65654 and 70366) and USA (US Patent No 6638336B1) • Prototypes (automotive connecting rods) available for testing • STCU – IPP partner project (P-143) aimed on development of high-volume commercial application

  13. Targeted Market Segment • Automotive industry (connecting rods, valves, etc.) World production per year : 53 million vehicles  212 million conrods

  14. Automotive Components produced Using Hydrogenated Powder • connected rod with big end cap • saddles of inlet and exhaust valves • valve spring plate • distribution shaft driving pulley • strap tension gear roller • screw nut • fuel pump filter • embedding filter

  15. Targeted Market Segment - Aerospace industry (components for non-critical application) - Medical applications, etc.

  16. Competition 1. Other titanium PM technologies(CHIP) - expensive starting powders with low impurity content • more complicated processing (including HIP) high cost 2. Ingot metallurgy - multistep manufacturing - low material yield high cost

  17. Competitive Matrix

  18. Opportunities Purpose: application of developed technology in automotive, aerospace and medical industries • Partnership: • Zaporozhye Titanium&Magnesium Plant – producer of powders; • ADMA Products, Inc. (USA) –producer of titanium PM parts • Potential customers: • - automotive companies GM, Ford • Antonov, Boeing • dental companies (not defined yet)

  19. Contact information Prof. Orest Ivasishin Tel: +380-44-424-22-10 E-mail: ivas@imp.kiev.ua Institute for Metal Physics Kyiv

More Related