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Industrial Controls: Surion

Industrial Controls: Surion. Surion, a new manual motor starter line. Designed for switching and protecting three phase induction motors of up to 30kW@400VAC and for loads with rated currents up to 63A Complete range of modular auxiliaries designed to be mounted without any tools

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Industrial Controls: Surion

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  1. Industrial Controls: Surion

  2. Surion, a new manual motor starter line Designed for switching and protecting three phase induction motors of up to 30kW@400VAC and for loads with rated currents up to 63A Complete range of modular auxiliaries designed to be mounted without any tools Fuseless compact starter with necessary accessories in four different frame sizes linking the line with the rest of control devices (contactors M and CL, and overload relays)

  3. Complete Range Manual motor starters Auxiliary devices Accessories Fuseless starter range (links, baseplates, busbars, etc. ...)

  4. Complete Range Frame 1 : GPS1BS /GPS1MS Ratedup to 32A Standardbreakingcapacity Frame 1 : GPS1BH / GPS1MH Ratedup to 32A Highbreakingcapacity Frame 2 : GPS2BS /GPS2MS Ratedup to 63A Standardbreakingcapacity Frame 2 : GPS2BH / GPS2MH Ratedup to 63A Highbreakingcapacity

  5. Complete Product Range Frame 1 : GPS1BS / GPS1MS Rated up to 32A Standard breaking capacity Frame 1 : GPS1BH / GPS1MH Rated up to 32A High breaking capacity Frame 2 : GPS2BS / GPS2MS Rated up to 63A Standard breaking capacity Frame 2 : GPS2BH / GPS2MH Rated up to 63A High breaking capacity

  6. Main Features Two different frames rated up to 32A and 63A Rocker level and rotary actuator mechanism Thermal / magnetic protection and magnetic protection only Standards / approvals World wide available Complete range of modular accessories suitable to be usedwith all the line Short-circuit proof, 100 / 50kA @400V AC Short-circuit trip is set to 13 times the Ie max Thermal (set by the current dial) protection class 10 Coordination with the M and CL contactor range for fuselessstarter applications Terminal screw for pozidriv 2 screwdriver ON / OFF / Tripping position available in all range(on tripping conditions re-set before set)

  7. Catalogue Number Structure Worldwide availability, same line, same catalogue number and brandallowing ourinternational customers to order same product throughout theworld

  8. Features of GPS1*S (standard breaking capacity) Overall 45mm width Max. rated current 32A Suitable for 3-pole induction motors up to15kW@400V AC Lowest setting range: 0,10 ... 0,16A Highest setting range: 24 ... 32A Operation: rocker level Protection degree IP20 Mechanical / electrical endurance 100.000 operations Total number of ranges: 15 Modular number of accessories Fuseless starters: linked up to CL45 Thermal and magnetic protection and magnetic only Breaking capacity @400V: 100kA up to 10A,50kA up to 13A and 25kA up to32A

  9. Features of GPS1*H (high breaking capacity) Overall 45mm width Max. rated current 32A Suitable for 3-pole induction motors up to 15kW@400V AC Lowest setting range: 0,10 ... 0,16A Highest setting range: 24 ... 32A Operation: rotary mechanism Protection degree IP20 Mechanical / electrical endurance 100.000 operations Total number of ranges: 15 Modular number of accessories Fuseless starters: linked up to CL45 Thermal and magnetic protection and magnetic only Breaking capacity: 100kA up to 13A and 50kA up to 32A

  10. Features of GPS2*S (standard breaking capacity) Overall 55mm width Max. rated current 63A Suitable for 3-pole induction motors up to 30kW@400V AC Lowest setting range: 6 ... 10A Highest setting range: 45 ... 63A Operation: rotary mechanism Protection degree IP10 (IP20 with the correspondent acc.) Mechanical / electrical endurance 50.000 / 25.000 Total number of ranges: 9 Modular number of accessories Fuseless starters: linked up to CL07 Thermal and magnetic protection and magnetic only Breaking capacity: 100kA up to 10A , 50kA up to 13A and 25kA up to 63A

  11. Features of GPS2*H (high breaking capacity) Overall 55mm width Max. rated current 63A Suitable for 3p induction motors up to 30kW@400V AC Lowest setting range: 6 ... 10A Highest setting range: 45 ... 63A Operation: rotary mechanism Protection degree IP10 (IP20 with the correspondent acc.) Mechanical / electrical endurance 50.000 / 25.000 Total number of ranges: 9 Modular number of accessories Fuseless starters: linked up to CL07 Thermal and magnetic protection and magnetic only Breaking capacity: 100kA up to 13A and 50kA up to 63A

  12. Frontal Cover Adjustment is sealed by a transparentplastic cover Setting scale for motor current Setting range Instantaneous short circuit release Manufacturing date Name plate Tripping test indication Catalog number Brand Clear switch setting range indicatorthroughout the rocker or rotaryoperating mechanismOFF / TRIPPED / ON "

  13. Frontal Cover Terminals: - screw terminal (GPS1)box terminal (GPS2) Remove the plastic cover to fit thefrontalauxiliary contact block or alarm block Screwhead PZ2 & slotted combination Terminal numbering

  14. Side Labels IEC label-left side (UL label-right side) Setting range Approvals / standards Utilization category Insulation voltage / rated frequency Electrical drawing : thermal + magnetic or magnetic only Terminal capacity Screw head tightening torque Back up fuse required only if higher short circuit currents occurring at the installation point Icu ultimate short-circuit current Ics service short-circuit current

  15. ON / OFF / Tripped Position Two different actuators: rocker and rotary handle up to 32A androtary handle only up to 63A with ON / OFF / Trip switchingindicator position Clear identification of the status guaranteeingtotal protection to the users Under tripping condition reset it before set Contacts can be open mechanically by operating the trip testmechanism (confirming sequence check of the alarm switch) Trip operating to open the contacts can not be prevented evenwhen the handle is forced in the ON position (Trip Free)

  16. Environmental Conditions Ambient temperature: operating temperature: -25°C to +60°C storage temperature: -40°C to +80°C temperature compensation: -20°C to +60°C Humidity: not to exceed 95% Corrosion resistance: salt fog: 90h in salt fog chamber withoutcorrosionguaranteeing no corrosion ofterminals Operating altitude: general performance up to 2000m

  17. Terminals and Mounting Terminals GPS1 : Screw terminal M4, self lifting type screwwith clamping plate Screw head : PZ2 & slotted combination Terminal protection : IP20 Max. wire size : 6 mm² (stranded with end sleeve) GPS2 : Box terminal M6 Screw head : PZ2 & slotted combination Terminal protection : IP10 (IP20 with correspondent accessory) Max. wire size : 16 mm² (stranded with end sleeve) Terminal open during transportation Mounting GPS1 : 35mm DIN rail mounting + accessories in panel GPS2 : 35mm DIN rail mounting or direct screw mounting (2 x M4)

  18. Performances Mechanical / electrical endurance (max. operational rate : 25 operation / hour) GPS1 mechanical endurance 100.000 operations electrical endurance 100.000 operations GPS2 mechanical endurance 50.000 operations electrical endurance 25.000 operations Vibration and shock Vibration 6g (5-150 Hz) acc. IEC 60068-2-6 Shock 30g (pulse width 20ms) acc. IEC 60068-2-27 Rated insulation voltage and rated impulse withstand voltage GPS1 Uimp = 6 kV AC GPS2Uimp = 8 kV AC

  19. Short-circuit Protection Breaking capacity Icu : Ultimate short-circuit breaking capacity, stilloperational aftertesting with O-t-CO Ics : Rated service short-circuitbreaking capacity, suitable fornormal operating after testing with O-t-CO-t-CO (O: off / CO: restart and off / t: time delay) Ics = 100kA Ics = 100% Icu Ics < 100kA Ics min = 75% Icu

  20. Short-circuit Protection

  21. Short-circuit Protection

  22. Feeding The manual motor starter can be fed at the top or bottom supplyterminals without any reduction of the rated values Back-up fuses are only necessary if there ispossibility of ashort-circuit current higher than thevalues indicated on theprevious chart fortheultimate short-circuit breaking capacity ofthemanual motor starter at the installation point of the device

  23. Motor Protection The current of the motor to be protected is set on the setting scale The short-circuit release is set at the factory to a value equivalentto 13 times the rated current of the manual motor starter Manual motor starters with thermal overload release are designed in accordance with release class 10 All the Surion line is available with magnetic only protection forstarter combinations (contactor + overload relay) In case of overload the relay releases the contactor and the MMSremains closed

  24. Tripping Characteristics GPS1 Thermal release trip current Curve apply for cold state, at operatingtemperature the tripping time for overload release are reduced of 25% For single phase and DC loads the three phases must beconnected in series The magnetic release are based on the rated current In which is the max. value of the setting range of the MMS If the current is set to a lower value, the tripping currentis increased by a corresponding factor The short-circuit release is set at the factory to a value equivalent to 13 times the rated current of the manual motor starter

  25. Tripping Characteristics GPS2 Thermal release trip current Curve apply for cold state, at operating temperature the tripping time for overload release are reduced +/-25% For single phase and DC loads the three phases must be connected in series The magnetic release are based on the rated current In which is the max. value of the setting range of the MMS If the current is set to a lower value, the tripping current is increased by a corresponding factor The short-circuit release is set at the factory to a value equivalent to 13 times the rated current of the manual motor starter

  26. Auxiliary devices

  27. Complete Auxiliary Range 1. Auxiliary contacts 1A. Frontal 1B. Lateral (left or right) 2. Alarm contact block (frontal on the right) 3. Auxiliary / alarm contact (Left) 4. Short-circuit alarm contactblock (Left) 5. Shunt trip (Right) 6. Undervoltage trip (Right) 7. Undervoltage release with2NO early make aux. Contacts ( Right) 8. External handle operator

  28. Catalogue Number Structure Worldwide availability, same line, same catalogue number and brand allowing ourinternational customers to order same product throughout the world

  29. Catalogue Number Structure Worldwide availability, same line, same catalogue number and brand allowing ourinternational customers to order same product throughout the world

  30. Frontal Auxiliary Contact Block Single contact 1NO or 1NC Maximum two contact blocksper manual motor starter(maintaining 45mm and 55mmoverall width of the MMS) Suitable to be used withGPS1 and GPS2 Minimum operational power :17VDC, 5mA Rated duty : AC15, DC13(B300, Q300) Electrical drawing

  31. Lateral Auxiliary Contact Block Two lateral auxiliary blocks, two left mountable and two rightmountable Three versions : 1NO+1NC, 2NO and 2NC Maximum four (2 left + 2 right) contact blocks per module(GPS1**AR - 32A allow only two lateral blocks) Suitable to be used with GPS1 and GPS2(GSP1*SAR - 32A rated current max. two auxiliary contact blocks) Minimum operational power: 17VDC, 5mA Rated duty : AC15, DC13 (A600, P300) Width : 9mm Electrical drawing

  32. Frontal Alarm Contact Block Single contact 1NO or 1NC Front mounting on the right side Maximum one contact block per manual motor starter(maintaining 45mm and 55mm overall width of the MMS) Suitable to be used with GPS1 and GPS2 Tripping for short-circuit, overload and auxiliary release Rated duty : AC15, DC13 (B300, Q300) Electrical drawing

  33. Auxiliary / Alarm Contact Block Side mounting on the left, maximum one per MMS Four versions : 1NO (alarm) + 1NO (auxiliary) 1NO (alarm) + 1NC (auxiliary) 1NC (alarm) + 1NO (auxiliary) 1NC (alarm) + 1NC (auxiliary) Mechanical indicator (alarm) Suitable to be used with GPS1 and GPS2 Auxiliary contact : minimum operational power : 17VDC, 5mA with rated duty : AC15, DC13 (A600, P300) Width : 9mm Tripping for short-circuit, overload and auxiliary release Alarm contact is auto reset and with mechanical indicator Electrical drawing

  34. Short-circuit Alarm Contact Block Side mounting on the left,can be mounted with auxilary contact blocks oralarm / auxiliary contact blocks on the same side Two contacts : 1NO+1NC Mechanical indicator Suitable to be used with GPS1 and GPS2 Width : 9mm Tripping for short-circuit Alarm contactautoresetwith mechanical indicator Rated duty : AC15, DC13 (A600, P300) Electrical drawing

  35. Shunt Trip For remote control tripping of the manual motor starter Side mounting on the right Suitable to be used with GPS1 and GPS2 Width : 18mm Coil voltage : 24 to 500 VAC and 24 to 240 VDCcan only be energized for short periods Cannot be used together with the undervoltage trip orany lateral auxiliary contact block right mounted Electrical drawing

  36. Undervoltage Trip MMS operates once the undervoltage trip is energised Trips the MMS when the voltage is interrupted and prevents the unintentional restart of the motor when the voltage is recovered Particularly suitable for emergency stop disconnection Side mounting on the right Suitable to be used with GPS1 and GPS2 Width : 18mm Coil voltage : 24 to 500 VAC Cannot be used together with a shunt trip device or any lateralblock mounted on the right side Electrical drawing

  37. Undervoltage Tripwith 2 NO early make aux. contacts MMS operates once the undervoltage trip is energised Trips the MMS when the voltage is interrupted and prevents theunintentional restart of the motor when the voltage is recovered Particularly suitable for emergency stop disconnection The 2NO early make auxiliary contacts isolate the undervoltagetrip from the supply on both sides when the MMS opens ortrips Side mounting on the right Two frames (two catalog numbers),one for rocker and another forrotary actuator Width : 18mm Coil voltage : 24 to 500 VAC Cannot be used togetherwith the shunt trip Electrical drawing

  38. Electrical connections for auxiliary devices

  39. External handle operator Four different types : Standard (black) IP55 for GPS1*H Emergency (yellow/red) IP55 for GPS*1 Standard (black) IP55 for GPS2 Emergency (yellow/red) IP55 for GPS2 Mounting description :

  40. Enclosures for Surion MMS Features Two different types : Surface mounting Flush mounting Available only for installing MMS GPS1S* IP41 and IP55 degree protection PE terminal inside Circuit-breaker is actuated via actuator membrane Two auxiliary blocks (9 and 18 mm width) can beinstalledinside the enclosure

  41. Enclosures for Surion MMS Accessories A padlock device can be fitted with 3 padlocks (OFF position) Conversion kit from IP41 to IP55 in both type of enclosures Mushroom button can be fitted with :Impulse function Mechanical latch Key lock Three different colors indicator lamps with 5 voltage ranges

  42. Enclosures for Surion MMS Mounting Inside the enclosures can be fitted : 9mm lateral auxiliary block + 18mm lateral block, suitable to be used with undervoltagerelease for machine tool protection A conversion kit is necessary to use a 18mmUVEarly Makeblock (GPEUTA)

  43. Busbar System Features Busbar system provide a simply, time-saving and clearly laid out to assembly MMS in parallel The busbar system are suitable from 2 to 5 MMS Fitted 9mm and 18mm auxiliary blocks is available using the appropriated spacing It can be used with both GPS1* and GPS2* frames,but not together at the same busbar Accessories Upper feed-in terminal : upper terminal to supply the system Busbar cover :to protect empty terminals against accidental contacts.

  44. Fuseless Starters

  45. Fuseless Starters Features Fuseless starter is the combination of 1 MMS and one or two (reverser) contactors connected each other with a link module and assembly in a base plate or busbar adapter MMS is used to provide protection against the load, usually a motor, from overloads and short-circuits, then fuses or limiters should be avoid. The contactor is used for switching task mainly done in a remote distance Power with 45mm width device is up to 11kW@400V and with 55mm width device is up to 30kW@400V Lateral and front mounting auxiliary blocks can be used with fuseless starter Base plates and busbar adapter can also be used with theMMS alone Direct A1-A2 terminal coil accessibility Coordination type 1 and 2 @ 400/415, 500 V and 690 V

  46. Fuseless Starters Main accessories Link modules :provide mechanical and electrical connection betweenMMS and contactor Base plates :base support used to fix the MMS and contactor Busbar adapter :base support which is capable to be fitted directlyonto a busbar, with 40 and 60mm centre line spacing(thickness 5 to 10mm) and just with one operation,mechanical“click on” and electrical connections are done

  47. Fuseless Starters Combination structure (BS: Base Plate, BA: Busbar Adapter, W/O:Without) (*) : mandatory to use BP

  48. Fuseless Starters : components As a support is used a Base Plate (BP) orBusbar Adapter (BA) If MC contactors series are used BP is not required All Manual Motor Starters are designed to be usedas fuseless starters A link between the MMS and thecontactor is mandatory to securemechanical / electrical connection Contactors from MC series up to CL07 can be used. Also is possible a reverse assembly using a wiringkit between contactors Contactor cover

  49. Fuseless Starters : mounting instruction MMS should be mounted on a BP with a 35mm DIN railor on a BA with 35mm DIN rail or screws A link is screwed at the MMS Contactors should be rotated before the assembly to the link Fit the contactor cover The contactor is mounted to both the link and the BP or BA The contactor should be screwed to both the link andthe BP or BA

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