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RAMYA BALAJI ALLOY (P) Ltd .

RAMYA BALAJI ALLOY (P) Ltd. TS -16949 Certified Company. Manufacturers & Exporters of. Sand Cast Machined Components. AN OVERVIEW.

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RAMYA BALAJI ALLOY (P) Ltd .

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  1. RAMYA BALAJI ALLOY (P) Ltd. TS -16949 Certified Company Manufacturers & Exporters of Sand Cast Machined Components

  2. AN OVERVIEW RAMYA BALAJI ALLOY (P) LTD. is engaged in Manufacture and Supply of Sand Casted Grey & SG Automotive & Non-Automotive Components to Domestic and Overseas Customers. RAMYA BALAJI is TS 16949 Quality Certification from TUV-SUD. Quality is the utmost constituent of our products as we consider quality as the integral part of our manufacturing process.

  3. COMPANY VISION Becoming Most Preferred Sand Casting Supplier with the Automotive & Non-Automotive OEMs in India and Overseas.

  4. COMPANY MISSION Establishing Technology driven products and achieve customer satisfaction through On Time Delivery of quality products by maintaining high productivity levels, building competent human resources, with team work & customer oriented work culture as continuous improvement process.

  5. ESTABLISHMENT Ramya Balaji Alloy (P) LTD is established in the Year 2012. Total Area : 88128 sq. ft. Covered area : 44064 sq. ft. Covered Area includes :- Sand Casting Area : 44064 sq. ft. Store Area + Office Area : 1000 sq. ft. Future Expansion Area : 44064 sq. ft.

  6. SALIENT FEATURES Wide range of castings weighing from 1 Kg to 140 Kgs. Ferrous castings. Professional Approach. Uninterrupted Raw Material Availability. Fully Equipped Laboratory for Physical and Metallurgical Tests. Recently established in-house CNC Machining Facility being expanded sharply CAD – Solid Works.

  7. ORGANISATION CHART MANAGING DIRECTOR VIJAY KUMAR SHARMA DIRECTOR CHETAN GARG GM – Marketing (South) K.Balachander Marketing (East) Pratap Mourya AGM – Marketing (South) K.Jayabalan VP–PLANT HEAD SUDHIR GUPTA Finance Head Navjeet Singh HR /Admin Head Sanjay Kumar Design & Dev. Head Prem Singh Electrical / Mechanical Maint. .Head Dharmendra Procurement Head Mayur Garg Machining / Sub con. Head Santosh Segal Quality Head Kamaljeet Electrical & Mechanical Engg Harvinder Singh Electrical & Mechanical Engg Ganesh Sharma Moulding Dept Anil Kumar/ Deepak Kumar Pattern Shop Sr.Engg. Ganga Prasad Melting Dept Ram Ratan / Yaspal Singh Manufacturing Head Srivastava Lab Dept Sushil Kumar/ Manoj Kumar Core Shop Ganga Prasad Assistant Fitters Sudhir Jha / Prakash / Dinesh Kumar

  8. FERROUS FOUNDRY Dual Track Induction Furnaces Make INDUCTOTHERM Capacity 500 KGS. Dual Track Induction Furnaces Make INDUCTOTHERM Capacity 750 KGS. Automated Sand Plant Capacity 15 Tons/Hour. Automated Molding Machines Make DISA Capacity 700 X 600 mm Molding Box and DT7 capacity1100X950 mm Molding Box. No Bake Core in Acid, Easter base & Co2 system Shell Core Shooter Make SUSHA FOUNDERS. Hanger Type Shot Blasting Machine Make DISA. In House Design Section with Design Tools Like SOLID WORKS, AUTO CAD. Modernized Laboratory with Spectrometer, Image Analyzer & Metallurgical Microscope, Sand Testing Facilities. Unit 2: Machining Facilities Equipped with VMC & CNC Machines.

  9. Feasibility Study Send Product Material Check Inquiry from Identify Mfg . No Abandon Approved ? Yes Proposal to Costing Identification capability ? Customer Processes customer Yes No Fix Refuse Timelines No Can we Customer Yes outsource ? V Fixture Tool Gauge Design Design Design Fixture Tool Mfg / Guage Mfg Procure Mfg / Procure ` Pilot Lot Mfg V Over to V Approved ? Yes Production Sample Approved ? V Yes Mfg Process Stablisation Identify No Root Cause Identify & No Improve PRODUCT DEVELOPMENT CYCLE

  10. Designing Section is equipped with following facilities: CAD – Solid Works 2011 AUTO CAD DESIGNING CAD in Operation

  11. Manufacturing Process

  12. INDUCTION FURNACES MAKE INDUCTOTHERM

  13. MOULDING PROCESS Automated Moulding Machine Moulding Line

  14. POURING FACILITIES DIGITAL WEIGHING SCALE INSTALLED ON POURING LADLE

  15. Pouring of metal AUTOMATIC COUNTDOWN TIMER WITH HOOTER ARRANGEMENT FOR SGI POURING

  16. MOULD POURING LINE FIRST & LAST BOX IDENTIFICATION IN POURING LINE

  17. INPROCESS TESTING FACILITIES AND SYSTEM TO IMPROVE THE PROCESS

  18. PERMEABILITY TESTING It is conducted to determine permeability no. of Raw sand, Green & No bake sand. 

  19. COMPACTABILITY TEST It is conducted to determine compactability of green sand.

  20. GREEN COMPRESSIVE STRENGTH TESTING It is conducted to determine Compression strength of Green sand, No bake sand and CO2 sand.

  21. SAND SIEVE TESTING It is conducted to find out AFS (Fineness No.) of sand.

  22. COIN SAMPLE SPECTRO REPORT INTIMATION SYSTEM TO MELTING FROM LAB On Spectra View

  23. SPECTROMETER It is used to determine element’s composition of metals and alloys.

  24. METALLURGICAL MICROSCOPE It is used along computer interface and image analyzer software to analyze microstructures.

  25. BRINELL HARDNESS TESTING It is conducted to determine Brinell hardness number of Casting parts.

  26. ULTIMATE TENSILE STRENGTH TESTING It is conducted to determine Ultimate Tensile Strength of casting test bar.

  27. Hanger Type Shot Blasting Machine Samples for Grinding & Visual Inspection

  28. Identify Causes Consolidation of causes Why - Why Analysis Assign Team Receive Complaint Propose corrective & preventive actions Conduct trials Finalize action plan Identify Root cause Results OK? Horizontal Deployment Monitor Effectiveness Implement to process Close Complaint CUSTOMER COMPLAINT HANDLING 28

  29. SAND CASTING COMPONENTS Housing (Steering) Insulator cap Steering Housing Tractor Trumpet Housing Water body Pulley

  30. Castings Products Tractor Gear Housing Crank Pulley Water Pump Pulley Gear Shift Fork Ram cylinder Hydraulic Jack Water Pump Body Tractor Brake Housing

  31. SAND CASTING COMPONENTS Delivery casing TP Carrier Tractor Brake Housing Water Body • Steering Housing Rear Cover Housing (teering) 31Ster Steering Housing Oil Sump Shaft

  32. Some of Our Premier Clients

  33. Contact Us RAMYA BALAJI ALLOY PVT LTD Regd / Works Office Lakhowal Road, Tehsil Kumkalan, Kohara, Ludhiana 141112 (Punjab) . India Website www.ramyabalaji.com Name - Vijay Kumar - MD Name - Sudhir Gupta - CEO Cell No. -+91 90070 74777Cell No -+91 87250-06484 Email - vijay@ramyabalaji.com Email- sudhir.gupta@ramyabalaji.com Name - Balachander K - GM (Marketing) Cell No: - +91 988 491 1976 E Mail - kbalachander@ramyabalaji.com

  34. THANKS For Your Precious Time

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