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Next Generation Manufacturing

Next Generation Manufacturing . Brian Jones, President & CEO May 2005 . Nypro’s Mission Statement. To be the best in the world at providing integrated and innovative plastic solutions, from design to delivery, creating value for our customers, employees, and communities.

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Next Generation Manufacturing

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  1. Next Generation Manufacturing Brian Jones, President & CEO May 2005

  2. Nypro’s Mission Statement To be the best in the world at providing integrated and innovative plastic solutions, from design to delivery, creating value for our customers, employees, and communities.

  3. Culture Driving Results – 50 years later • Annual Sales of $840 Million USD (FY04) to the world’s leading companies • Approximately 13,000+ Employees Worldwide • Employee Owned (ESOP Company) • 66 companies in 18 countries around the World

  4. Nypro History 1955 Nylon Products founded 1971 Automated Assemblies Corp. 1972 Bigelow Carpet Mill purchased 1973 Nypro Puerto Rico 1977 Company name changed to Nypro Inc. 1979 Nypro Hong Kong Trading 1980 N.P. Medical Nypro Ireland 1981 Nypro Atlanta 1982 Nypro Chen 1987 Nypro Carolina Nypro Singapore Nypro Advanced Technology Center 1988 Nypro San Diego NyproMold Nypro Asheville 1989 Nypro Iowa 1990 Nypro Moscow 1991 Nypro Georgia 1992 Microplas Nypro SingaporeMold 1993 Nypro Chicago Nypro Shenzhen Nypro Precision Assemblies 1994 Nypro Wrexham Nypro Oregon NyproMold Chicago 1995 Nypro Colorado Nypro Alabama 1996 Nypro Bangalore Nypro TianjinNypro Puerto RicoMold 1997 Nypro Kentucky Nypro KentuckyMold Nypro El Paso Nypro Germany 1998 Nypro Dominican Republic Nypro Hong KongMold 1999 Microplas name changed to Radius Product Development 2000 Nypro Monterrey 2001 Nypro Aguadilla Nypro France Nypro Hungary Nypro Suzhou Nypro Guangzhou Nypro Guadalajara Nypro Waterford 2002 Nypro ADC Nypro Chihuahua Nypro Tsuda Radius Chicago Nypro SuzhouMold Nypro MoscowMold Nypro Nagyigmand 2003 Profile Plastics Nypro BangaloreMold Nypro Thailand Union Street Brand Packaging Nypro Denmark Oregon Technology Center Nypro Medical Products Group 2004 Nypro FinlandNypro Manaus Nypro Monterrey 2 Radius Beijing Nypro Tusuda VM Nypro Wuxi Nypro Tianjin XQ4

  5. Globalization • 66 Companies,18 Countries, 13,000+ Employees Worldwide • Global Customers in Global Location • Global Program Management • Global Product Launches • Global Design Company • Global Copy Exact • Global Supply Chain Management

  6. Our Customers

  7. Molding • Value-Add Nypro Service Offering Breakdown (In millions) (Including Joint Ventures)

  8. Nypro’s Complete Service Offering ------------------- Evolution of the ODM Model ------------------- Product Design Mold Design & Fabrication Molding Decoration (Surface Technologies) Metal Stamping Assembly & Verification Final Assembly, Packaging & Test Complete Supply Chain Management Capabilities (Organization, Tools, Spending Power) • Radius Product • Development • China • US • Europe • Union Street Brand Packaging • NyproMold • Nypro Low-Cost Tooling Centers • China • India • Singapore • Local Acct Mgt. • Automation Design & Execution • Vision Inspection • Low-cost manual assembly • China • Thailand • Hungary • Dominican Rep. • Mexico • Software Tools • Logistics • Active Ingredient • Management • Test Technology • Supply to Final Integrators - ODMs • Global Footprint • Clean-rooms WW • 60 –700 Tons • In-mold assembly • MuCell • All Electric IMM • IMD / IML • Precision Painting • Vacuum • Metalization • Laser Etching • Metal Effects • Fabric in Mold • ProductDevelopment • Progressive Stamping • Deep Drawing • Metal Decoration • Plastics to Metal Assembly

  9. Pioneering in Technology • State of the Art Robotics • Fabric IML • High Technology Paint/VM • Metals-Plastics Convergence • Rapid Tooling • World Class Work Cells • Spin Stack Molds • High Speed Packaging Systems

  10. Every Key Process Upon Analysis = 80% NVA or MUDA

  11. ROI – Global Summary Return on Improvement - $13 Million

  12. The Damien Project Objectives • Time to Market Reduced by 80% • Cost Reduction of 30-50% • Reusable/Modular Tooling • Global Technical Challenge • Environmentally Responsible

  13. Industrial Design Industrial Design Mechanical Design Mechanical Design Tool Design Tool Design P1 P1 P2 P2 P3 P3 P4 P4 P5 P5 P6 P6 P7 P7 P8 P8 P9 P9 P10 P10 P11 P11 Procedures • Shift In Product Development Design & Validation Cycle 12 Weeks Project X Concept 12 Days

  14. The Product Concept • We are selling product specific applications (Core & Cavity stack) • Focusing on Speed • Maintain premium w/ Value service

  15. Profit Sharing Since 1964 we have allocated $73,366,597 Profits to our employees

  16. Employee Stock Ownership Plan (ESOP) Since 1998 we have allocated $89,623,000 In Nypro Stock

  17. Nypro Inc Stock Value TrendLast Fifteen Years Stock Value /Share Stock Value has Increased over 2,900%

  18. Employees Making a Difference • Getting paid just three days faster can increase the value of your shares by $7.84 per share. • Reducing the number of days worth of inventory by only 5 days would increase the value of your shares by $6.50 per share. • Increasing molding machine utilization by just 1% could increase the value of your shares by at least $10.00 per share

  19. Nypro Core Values • Total Commitment to Customers & Our Customers’ Customers • Individual Worth and Integrity • Create a Positive and Respectful Environment • Ethical Behavior • Nypro Values are Essential to Profitable Growth

  20. Next Generation Manufacturing Brian Jones, President & CEO May 2005

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