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Leading Manufacturer & Exporter of Grey Iron / SG Iron Castings & Machined Components

Established in 1946, CPC is a leading manufacturer and exporter of Grey Iron / SG Iron castings and machined components. We supply products to various industries including automobile, agriculture, valves, pumps, motors, and general engineering. With our commitment to quality and customer satisfaction, we deliver castings and components that increase productivity and offer better surface finish.

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Leading Manufacturer & Exporter of Grey Iron / SG Iron Castings & Machined Components

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  1. Established in the year 1946, CPC is today a leading manufacturer & exporter of Grey Iron / SG Iron castings & machined components • The foundry is located in Pudukkottai and registered office at Coimbatore • Being a part of 500 Million USD KG Group of Coimbatore, CPC plays a vital role in manufacturing of most intricate castings & machined components • Our products can be used in wide range of diversified industry verticals including automobile, agriculture, valves, pumps, motors & general engineering Industries • With rich industrial experience, we supply products that are in compliance to international standards and clients' specifications • Company Profile Our Vision • To become reliable, competitive and responsive supplier of Iron castings and components

  2. Our Strength • Complex shape & size castings with close dimensional tolerance can be easily casted • Using premium grade raw materials and best manufacturing techniques, our products are manufactured in compliance with international quality standards • Continual improvement in manufacturing process & our team’s commitment to achieve high quality and customer delight helped us to deliver castings and machined components that increases productivity level besides offering better surface finish • Periodic status monitoring at each level of manufacturing, process adherence and timely delivery keeps CPC one step ahead of its competitors • With no compromise on quality, we delight our customers by reducing the operational costs thereby increasing the ROI

  3. Manufacturing Facilities • The foundry is spread across a landscape of 18000 sq.mts. having build-up area of 6000 sq.mts • CPC has a modern foundry at Pudukkottai & well equipped machine shop in Coimbatore with wide range of technically advanced machines • With cutting-edge technology machines, we produce intricate shaped castings weighing from 1 kg to 150 kgs with maximum dimensional accuracy • Around 300 employees form the backbone of CPC (P) Ltd

  4. Pudukkottai Unit

  5. Pudukkottai Unit • To meet the ongoing industrial demands, CPC foundry at Pudukkottai produces 6, 000 MT of castings per annum • With an future enhancement of additional melting capacity, our foundry is all set to produce 9, 000 MT of castings per annum • It is easily accessible by road, rail, air. • It is 250 Km from Coimbatore office & 40 Km from Trichy airport

  6. Our Team • Our asset is our team of highly qualified professionals and skilled labour, comprising of some of the finest talents in the industry • We carry out manufacturing process under the guidance of well experienced personnel who lead us to launch many innovative products and services

  7. Sales • Since inception, CPC ‘s record of high quality and better customer service resulted in rapid growth of its business • We have supplied 6000 MT of castings per annum, out of which 4,200 MT of castings are supplied in machined condition • With an export business of Rs.200 Millions to several well reputed OEM’s across the globe including Europe, America, Australia, Canada, North Africa and Far East, our company's yearly turnover has reached over Rs. 300 Millions • The production capacity is likely to reach 9,000 tonnes by the year 2020 and the turn over is likely to reach Rs. 450 Millions.

  8. Pattern Shop • Our well-equipped in-house pattern shop fortified with latest equipments aid us to manufacture any complex shape of castings that meets the customer’s requirements • The patterns are made using core compounds including Wood, Aluminium, Araldite, Cast Iron and Gun Metal • The pattern equipments are maintained in good condition and stored in shelves with specific identification • Part of the operations are outsourced • Software used in pattern development are solid modeling – Pro E, thermal analysis – Magma

  9. Pattern Shop

  10. Moulding & Sand Plant – Pudukottai Unit • A modern & well-laid out sand plantof 30 tonnes per hour capacity with magnetic separator; on-line aerator and sand cooling plant coupled with 1 No. of 600 kg batch capacity High Speed Eirich Mixer Moulding Sand Plant

  11. Moulding Machine & Box details

  12. Well-equipped core shop fabricates cores incold box and CO2 CPC produces any complex shaped core with maximum dimensional accuracy Core Shop Facilities

  13. Melting Furnaces The available melting units are: • One 1.5 Mega Watts 2 tonnes dual track medium frequency induction furnace • One 1.2 Mega Watts 1.75 tonnes dual track medium frequency induction furnace

  14. Melting facilities Melting facilities

  15. Fettling • Fettling department is fully equipped with shot blasting facilities and all necessary auxiliaries • It consists of one 72” dia Twin Table, one 96” dia Twin Table,hanger typeShot Blasting Machines, electrical and pneumatic equipments .

  16. Paint Shop • Our well equipped conveyerised paint shop with heating system can ensure good quality of primer painting of any colour as specified by the customer

  17. Packing • Our packing section is well equipped with facilities to do packing as per customers requirement

  18. Machine Shop • Fortified with a wide range of machines, the machine shop can undertake proof machining or full machining of the castings to the specified dimensional tolerances • Excellent Hydro Testing facility and sub-assembly operational facilities are the cornerstones of our machine shop • A standards room is available to calibrate all the gauges and instruments used in the operations

  19. Machine Shop

  20. Machine Shop

  21. Machine Shop • After the completion of machining process, the machined parts are forwarded to our in-houseconveyerised paint shop where they undergo a primer painting with heating system of any colour as specified by the customer. • Finally the machined parts are well packed in our in-house packing section fortified with necessary amenities and are kept ready for dispatch.

  22. Laboratory • Our testing laboratory consists of various testing equipments and components to deliver high quality products to the fullest satisfaction of our customers which in turn will provide opportunities for repeat business and also for building long-term relationship with our clients. Some of our testing equipments include: • BrukerQuantron Q6- Columbus 20 Elements Spectral Analyser, • 40 Ton UTM • BHN Tester • Wet Analysis Lab • Sand Lab • Trimos -for verifying all the gauges for their tolerances • Profile Projector • Sylvac - for checking the dial gauges and verniers. • Carbide Slip Gauges • Rockwell Hardness Tester • Co-ordinate Measuring Machine DEA • Image Analyser & Calibration Facilities.

  23. Lab Photos

  24. Gear Box Housings

  25. Flywheel - Passengers Car

  26. Fly Wheels – Trucks

  27. Pulleys & Hub

  28. Pump Parts

  29. Pump Casting - Process Pumps

  30. Manifolds – Tractor

  31. Gear Box & Hydraulic Parts

  32. Valve Parts

  33. Sub - Assemblies

  34. Quality Systems • Our Quality Management System has been the cornerstone for our success in the international market • The entire quality assurance system is based on ISO 9001:2008 standards • Strict inspection procedures are implemented in every stage of production from raw material to end product • We at CPC, always strive for the best quality by continually improvising our processes, to ensure complete satisfaction to the customer • To accomplish this task, we have formulated a quality team consisting of quality experts who systematically outlines every activity of our organization in order to achieve quality • Our Quality assurance programme is frequently audited to have a periodic analysis of the system's effectiveness and to ensure that all is well on the quality front • We always welcome quality surveillance from our valued customers for continual improvements • Maintaining properties of sand in each batch, ensuring pattern equipments for accuracy and thorough check for quality of castings before dispatch guarantee quality

  35. Quality Policy • Our Quality Policy is to meet customer requirements of quality, price and service by employing appropriate technology, improving productivity and focusing on the customer • Our priceless efforts to surpass potential and endorse excellence in order to provide cost effective quality products to our customers are reflected in the certifications conferred on us • It is our continuous pursuit to excel that enables us to set standards as well as to achieve them • Our company activities and Quality systems are accredited to a number of national and international standard quality certificates and license as follows:

  36. Environment Friendly Facilities • CPC has implemented stringent pollution control measures to deal with the non-hazardous particles that are emitted by the foundry • With a green belt, CPC is constantly thriving to be an environment friendly unit • CPC holds requisite approvals from the state and central pollution control boards

  37. Recognition • Best Exporter Award for highest growth in Exports from Engineering Export Promotion Council, Southern Region, Chennai (3 Times) • Best Iron Casting Exporter Award in the National Level from the Institute of Indian Foundry men • Best Foundry and Best Productivity award from the Institute of Indian Foundrymen, Coimbatore Chapter

  38. Clients • We cater to a huge number of domestic and international customers in diversified fields • With overwhelming response received from our esteemed clients, we manufacture better quality products and strive for better customer service • We have been supplying our products to major international giants in Automobile, Agriculture, Pumps and Valves sector in both domestic and international markets Some of our esteemed domestic customers

  39. Some of our esteemed Export customers

  40. Thank you very much for your kind attention! We look forward to working with you Contact Us Mr. Aditya Balasundaram Executive Director Email ID: aditya@cpc.in Mr.S. Vijayakumar Manager Email ID: cpc2@cpc.in

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