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Deere-Hitachi MES

Deere-Hitachi MES. Converting manufacturing data into real knowledge that drives business results and enables continuous improvement. Project Team. Project Goals. Increase production efficiencies Improve data utilization Increase accuracy Improve timeliness. Project Scope.

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Deere-Hitachi MES

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  1. Deere-Hitachi MES Converting manufacturing data into real knowledge that drives business results and enables continuous improvement

  2. Project Team

  3. Project Goals • Increase production efficiencies • Improve data utilization • Increase accuracy • Improve timeliness

  4. Project Scope • Implement SAP MII as an important tool in the Deere-Hitachi MES solution • Phase I – Assembly, Test, and Warehouse • Phase II – Paint & Logistics • Phase III – Plate Processing & Fabrication • Phase IV – DHSP (TBD)

  5. System Architecture – Requirements SAP ECC 6.0 SAP MII Logistics (Materials Management) Master Data Quality Production (15) Team Center (BOMS to SAP) (17) Master Control (OMS) • Backflush- • Whs Units (13) Kit Ordering (6) Blue Sheet (10) NCR (Quality Notification) (2) OMS (14) KANBAN Triggers (16) WPlanner (Times to SAP) (7) ECO Notification (11) Check Lists- Final Test Only (3) Component Serial Numbers Reporting (4) Start & End Time Recording (8) Work Orders Out of Sequence (18) OMS Training Database (20) Administration (19) OMS Online Training (12) Dashboard Reporting (9) Equipment Status (5) Torque Link OMS Viewer Team Center WPlanner Master Control Ultra Sound Test Results Automated Torque Tool COMAR (Deere - FTP) Bar Code Software Badge Software Welding Plate Processing Paint Assembly Logistics (Materials Management) Key: Phase 1 = Future Phases = Phase 2

  6. MES Timeline 2009 2009 2010 2010 M.E.S. System Rollout Approach 12/1 12/1 11/1 11/1 1/1 1/1 2/1 2/1 3/1 3/1 4/1 4/1 5/1 5/1 6/1 6/1 7/1 7/1 8/1 8/1 9/1 9/1 10/1 10/1 11/1 11/1 M.E.S. Project Timeline Preparation SAP MII Diagnostic and Strategy Systems Impacted Phase 1 SAP ECC 6.0 Focus on Assembly, with primary driver to automate the current processes in Production and Quality. Go-Live SAP MII OMS Viewer Additional Systems Impacted Phase 2 Bar Code Software SAP ECC 6.0 Focus on Paint (TBD), with primary driver to automate Logistics portion of the process, while enhancing the current Phase 1 baseline. Go-Live Badge Software SAP MII OMS Viewer (Enhancements Required) Additional Systems Impacted Future Phases TBD Possibly expand the baseline functionality into the Hot End of the shop floor, while providing more detailed shop floor reporting and data integration. SAP MII

  7. Project Schedule Overview

  8. Project Schedule ~ Functional Design

  9. The Team

  10. Project repository https://kshare.scglobal.com/sites/DH/default.aspx

  11. The Specs

  12. Spec signoff

  13. The Rules & Expectations • The project will be completed on-time • Your attendance, participation, input and support is critical • (I) Need to know now project impacts: • Vacation schedules through May • planned absences (more than 1 day) • Business trips, SD1, SD2, FL1, • Overlapping projects/tasks • Document all Issues

  14. Deere-Hitachi MES Converting manufacturing data into real knowledge that drives business results and enables continuous improvement

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