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The Boeing Company Kennedy Space Center Technical Services 2011

The Boeing Company Kennedy Space Center Technical Services 2011. Contact Joe Herron (321) 867-4065. About Us. We offer a comprehensive suite of technical solutions Engineering Integrated Logistics Manufacturing, Modification and Repair Operations, Maintenance and Flight Support

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The Boeing Company Kennedy Space Center Technical Services 2011

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  1. The Boeing Company Kennedy Space Center Technical Services 2011 Contact Joe Herron (321) 867-4065

  2. About Us We offer a comprehensive suite of technical solutions Engineering Integrated Logistics Manufacturing, Modification and Repair Operations, Maintenance and Flight Support Support Services Our vast experience provides superior, low risk and cost effective solutions Extensive Boeing processes experience Intimate knowledge of military, civil government, and industry specifications and standards Team members from a wide variety of programs and heritage organizations

  3. About Us Awards Aviation Week Laurette Award Florida Safety Council Gold Award NASA George M. Low Award NASA KSC and Agency Large Business Contractor of the Year National Aeronautic Association Collier Award Certifications & Accreditations AS9100 Quality Management System CMMI Maturity Level 3 ISO 9001 ISO Environmental 14001 LEAN Culture LMA Score 3.07 VPP Safety Certified Site Customer Feedback Consistently exceed award fee scores of 98% “The [Boeing] team excelled in supporting our International Partners and mission processing teams. ” ”The contractor developed an aggressive plan for monitoring the condition and was instrumental in clearing the element for launch.” “The [Boeing] team continued to provide outstanding ground system design, sustaining, and operations support. “ “The contractor’s performance was exceptional…”

  4. Core Capabilities • Operations, Maintenance and • Flight Support • Assembly/servicing/handling • Evaluation and Test • Precision alignment • Real time mission support • Support Services • Facilities • Graphic design and electronic publications • Human resources • Information technology • Lean systems facilitation • Program / project management • Proposal development support • Safety, reliability and quality assurance • Security • Site emergency management • Engineering • Analysis • Design and development • Support engineering • Systems engineering • Integrated Logistics • Inventory management • Logistics engineering • Packaging, handling, storage and transportation • Supply chain management and procurement • Manufacturing , Modification & Repair • Depot operations • Emergent process support • Fabrication and production • Manufacturing engineering About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  5. Engineering Analysis • Aerothermal / Thermal Analysis • Hardware and systems exposed to extreme temperature conditions • Circuit Analysis • Circuit board analysis • Complex printed circuit board modeling • Failure Analysis • Destructive and nondestructive methods • Electrical and mechanical root cause • Materials characterization • Optical inspection • System and component level • Fluids Analysis • Environmental control systems • Fluid systems • Hydraulics • Propulsion systems • Radio Frequency (RF) / Electromagnetic Interference • Electromagnetic compatibility testing • Rapid prototype electromagnetic testing • RF leakage identification and solutions • Stress Analysis • Ceramic materials • Classic aluminum airframe • Composite materials • Fluid & propulsion lines / hardware • High performance window glass • Structural hardware About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  6. Design & Development • Concept Development to Sustaining • CMMI Maturity Level 3 • Design for operability / supportability / human factors • Design verification and hardware certification • Detailed design • Experienced CATIA V4 & V5 instructors / practitioners • Model based drawings • Modifications and upgrades • Pressure vessel certification • Requirements analysis and development • Revision / change incorporation • System integration and evaluation Design Visualization, Analysis, Modeling and Simulation • Access / clearance / protuberance studies • Advanced modeling • Ergonomic and human factors analysis • Ground processing simulation in high definition • High-resolution photorealistic rendering • Reach assessments • Reverse engineering • Electrical and Avionics Systems • Antenna design and analysis (compact & far range) • Displays & controls panels • Electrical circuit analysis and simulation • Radio frequency / microwave • Wire and fiber optic harnesses About Us Core Capabilities Engineering - Analysis Engineering - Design & Development • Fluids and Mechanical Systems • Environmental and crew life support • Hydraulics • Mechanisms • Propulsion • Structures • Thermal protection and control • Tooling and test fixtures • Software Systems • Applications development • Avionics special test equipment software • Command and control process • Data acquisition and control • Distributed telemetry • Ground support equipment software • Launch control systems development • Post processing analysis • Real-time display and analysis • Vehicle health management Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  7. Support Engineering Liaison Engineering Airframe , Mechanical, Electrical, Avionics, Fluids and Propulsion Design, operations and manufacturing support Material Review Board (analysis, rationale development & disposition, approval) Off-line test, teardown and evaluation support System operation, troubleshooting, and problem resolution Universal product review Materials and Processes Engineering Aerospace and exotic metals, composites and non metallic materials Aging materials investigation and mitigation Certified special processes Coatings Contamination control and precision cleaning Corrosion control Drawing and specification interpretation Material obsolescence resolution Non-destructive evaluation and inspection On-vehicle and commodity testing Optical properties Procedure development and maintenance Process qualification Qualified source evaluation Sampling and materials lab analyses Thermal control About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  8. Systems Engineering • Systems Engineering, Definition and Management • Configuration and data management • Department of Defense Architecture Framework (DoDAF) expertise • Design synthesis and design verification • Integration engineering • Model Based Systems Engineering (MBSE) expertise • Problem resolution • Product Data Management (PDM) / Product Lifecycle Management (PLM) • System requirements definition and analysis • System trade studies and analysis • Systems interface management About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  9. Integrated Logistics • Logistics Engineering • Lifecycle Cost • Logistics Support Analysis • Maintenance planning • Spare parts analysis • Supportability Assessments • Logistics Integration • Compliance training • Imagery • Inventory management • Property management • Special certifications • Packaging, Handling, Storage and Transportation (PHS&T) • Compliant with 49 C.F.R. • Import / export compliance management (Customs coordination) • Kitting, material and warehouse management • Packing and crating • Receiving & inspection • Specialized packaging specifications and instructions • Transportation planning and vehicle management • Supply Chain Management and Procurement • Consumables • Material • Spares • Subcontracts • Supply chain management About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  10. Manufacturing, Modification & Repair • Depot Operations • Acceptance Testing • Automated test equipment, & software development • Avionics and electrical systems • Component level repair and modification • Calibration • Functional testing • Leak testing – mass spectrometry • Multi-layer board & surface mount repair • Test, teardown and evaluation • Thermal / vacuum cycle testing • Vibration testing • Emergent Process Support: • Structural, Mechanical, Electrical, Avionics, Fluids In-situ support activities Make operable repairs and modifications MRB rationale development and disposition Real-time shop aides • Traveled work resolution About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  11. Manufacturing, Modification & Repair • Fabrication and Production • 3D Printing • Electrical panels and avionics boxes • Industrial sewing (Multilayer insulation (MLI) and other soft goods) • Machining (CNC and conventional) • Non-destructive evaluation • Pneumatic components and panels • Power, data and fiber optic cables • Precision measurement (CMM, Optical Comparator, Laser micrometers) • Rapid prototyping • Sheet metal • Special coatings • Structural and mechanical systems • Tooling development • Welding (TIG, MIG, Orbital) • Manufacturing Engineering • Acceptance data package (ADP) development • Acceptance testing • Delivery documentation (DD1149 / DD250) • Design support for manufacturability / operability (DFM / DFO) • Planning documentation • Project management and scheduling • Requirements coordination and identification About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  12. Operations, Maintenance and Flight Support About Us Assembly / Servicing / Handling Air bearing move operations Anhydrous ammonia operations Crane operations Cryogenic and hypergolic operations Fluids and gases operations Hardware integration Heavy equipment operations Precision cleaning Evaluation and Test Integrated test and checkout Malfunction and forensics analysis Non-destructive evaluation Operational procedure development Operations and test requirements Proof-load testing Verification and validation Precision Alignment / Capability Digital pre-assembly Precision measurement (Laser tracker, Theodolite, V-Star) Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  13. Operations, Maintenance and Flight Support Real-time Mission Support Debris transport analysis and assessment Detailed imagery analysis for damage assessment In-flight anomaly resolution Launch, on-orbit, re-entry, landing and post-mission operations System performance analysis of real-time and logged data Timely resolution of complex mission problems About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  14. Support Services • Facilities (Government & Commercial) • Condition assessment and investigation • Design, development and modification • Equipment leasing • Facility space planning and optimization • Lease coordination • Operations and maintenance • Readiness certifications • Security and access control • Technical and administrative space access • Graphic Design and Electronic Publications • Electronic publications and forms creation • Electronic and printed graphic design • Information Technology • Application support • Computer systems administration • Database administration • Enterprise level data center management • IT security Lean Systems Facilitation Continuous improvement project facilitation Continuous improvement management tools Employee involvement team training and facilitation Expert Lean / CI / Six Sigma methodology training Program / Project Management Business process controls Certification of Flight Readiness management Configuration management Data management Export control Integrated change management and baseline control Plan and schedule development Program milestone reviews Project reporting and reviews Resource assessment and optimization Risk, issue and opportunity management (RIO) About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  15. Support Services • Security • Background investigations • IT security • Oversight of classified information • Site Emergency Management • Damage assessment • Incident management • Procedure development and implementation • Risk mitigation • Training • Area access • Compliance and certification • Hazardous materials • Lean manufacturing (Lean+ 10x) • Safety • Training course development (including CBT) Safety, Reliability and Quality Assurance Criticality assessments (FMEA / CIL) Florida Safety Council Gold Award ISO 9001 / AS9100 and AS9110 compliance assessments ISO 14001 environmental compliance assessments Quality engineering Reliability predictions Source inspections System & subsystem level hazard analyses (SAA / SSA) Trained auditors (quality, welding, coating, environmental) VPP safety site certified About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  16. Engineering Tools: Analysis & Support Circuit Analysis Altera Electronics Workbench MathCAD MatLab OrCAD Capture / PSpice Simulink Failure Analysis / M&P / NDE AA Auger Bond Wire Tensile Tester Borescope / Video-scope Circuit bridge CT Curve Tracer Digital meter Digital microscopy Digital photography Dimensional analysis DMA Dye penetrant Eddy current ESCA Federal Standard color chart FTIR Gardener color scale Hi-Pot Tester Instron Failure Analysis / M&P / NDE (cont’d) Lab scales Leak Detection Magnetic particle Metallography Mounting press Ohmmeter Optical microscopy Ovens PIND testing Pour point Precision saw Probe station Real-time Radiography Refractometer Salt fog SEM / EDS / WDS SIMS Specific gravity Sputter coater TESA 2000 Reflectometer TGA Ultrasonic Viscometer Wire tester XRF Reliability Cafta ITEM Raptor Relex RF Analysis ITS HF Propagation WinPath Pro Stress Analysis ANSYS COMAND / ASAT COSMOS CSW FeMAP MathCAD Matlab NASGRO NASTRAN PATRAN Pro / Mechanica Solidworks Simulations SuperSMITH Thermal Analysis & Fluids AFT Arrow and Fathom Finite Differencing Thermal Analyzer NASTRAN RADCAD SINDA / FLUINT w/ Thermal Desktop About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Manufacturing, Modification & Repair Operations & Flight Support Support Services Tools

  17. Engineering Tools: Design & Operations Design Visualization ATOS C++ CATIA V4 & V5 Envision Imageware Mensi Microstation NX (Unigraphics) Perception Perl Photo G Photoshop Polyworks Premiere Pro-Engineer Quest Sound Forge Tk / TCL Velocity Q Manufacturing Ioline Right Hemisphere Surfcam Software Design & Development DDS DOORS MagicDraw UML Rhapsody / Rational System Architect UNIX / Cygwin C / C++ Compilers Visual Studio/Team Foundation Server WindRiver VxWorks / Tornado Checkout Systems C+, C++ Oracle Razor SL-GMS Design & Development Adobe After Effects AutoCAD CataylstEx (3D Printing)  CATIA V4 & V5 Crane Flow of Fluids Enovia FeMAP LabView MathCAD Microstation NX (Unigraphics) OrCAD Capture / PSpice PowerLog J Pro-Engineer SINDA / FLUINT w/ Thermal Desktop SmartPlant Markup Solid Edge Team Center Visual Basic About Us Core Capabilities Engineering - Analysis Engineering - Design & Development Engineering - Support Engineering - Systems Integrated Logistics Lean Tools Manufacturing, Modification & Repair 3P Accelerated Improvement Workshops Kaizen Newspaper LER Form Value Stream Mapping Operations & Flight Support Support Services Tools

  18. Kennedy Space Center Commercialization Contact Information Joe Herron Mark Brave Dave Nance Scott Southwell 321-867-4065 321-867-8393 321-867-1606 321-799-7202 boeingcommercialization@boeing.com

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