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FRONTIER4 - PJT TRAINING MANUAL

SAMSUNG Clothes Washer. FRONTIER4 - PJT TRAINING MANUAL. Digital Appliances Division. Jan. 2008. CONTENTS. Features Changed Part List Operation Test Mode & Error Check Reference Information Disassembly & Reassembly. 1.Product Introduction. 1-1. Concept.

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FRONTIER4 - PJT TRAINING MANUAL

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  1. SAMSUNG Clothes Washer FRONTIER4 - PJT TRAINING MANUAL Digital Appliances Division Jan. 2008

  2. CONTENTS • Features • Changed Part List • Operation • Test Mode & Error Check • Reference Information • Disassembly & Reassembly

  3. 1.Product Introduction 1-1. Concept ▶ V.R.T (Vibration Reduction Technology) : the lowest vibration & noise level ▶ Energy Saving : Highest Energy Efficiency ▶ Stylish Design Main Feature ▶ Vibration Reduction Technology ▶ Extra-Capacity (3.8 Cu.ft. IEC) ▶ Energy-Efficient : MEF over 2.2 ▶ Tender Drum Sub. Feature ▶ DD motor ▶ Garment + during Washing ▶ Delay Start: up to 24 hours ▶ Child Lock ▶ Ergonomic Dispenser

  4. 1.Product Introduction 1-2. Sales Point & Product Positioning

  5. 1.Product Introduction 1-3. Specification

  6. 1.Product Introduction 1-4. Product Dimension

  7. 2.Changed Part List 2-1. Summary of Change

  8. 2.Changed Part List 2-2. ASSY-Spin Drum Drum Back Drum Front Lifter Balancer Wrapper Wrapper

  9. 2.Changed Part List 2-3. ASSY-Panel

  10. 2.Changed Part List 2-4. ASSY-PCB

  11. 2.Changed Part List 2-5. Software

  12. 3.Instruction of Function 3-1. Control Panel • 1. Digital graphic display • Displays the remaining cycle time, all cycle information, and error messages • 2. Temperature Selection Button • Press and select one of the washing water temperature options. • Hot/Cold – For whites and heavy-soiled color-fast items. • Warm/Warm – For color-fast items. With this option, only the last rinsing water will be warm. • The other rinses will be cold and it is to save energy. • Warm/Cold – For moderate-soiled and color-fast items; most wrinkle free items. • Cold/Cold – Brightly colored and light-soiled items; washable woolens.

  13. 3.Instruction of Function 3-1. Control Panel • 3. Spin Speed Selection Button • Press and select its spin speed. • High - For underwear, t-shirts, jeans and sturdy cottons. • Medium - For jeans, wrinkle free or “wash-and-wear” items and synthetics. • Low - For delicate items needing a low spin speed due to its fabric type. • No Spin - For extremely delicate items that cannot tolerate any spin. • Also, it is to hold water, not being drained.

  14. 3.Instruction of Function 3-1. Control Panel • 4. Soil Level Selection Button • Press the button to select the Soil Level/washing time. • Heavy - For heavy-soiled loads. • Medium - For moderate-soiled loads. This setting is a norm for most of loads. • Light - For light-soiled loads. • 5. Signal Level Selection Button • Press the button to control the sound level of the cycle ending signal or turn it off.

  15. 3.Instruction of Function 3-1. Control Panel • 6. Select Cycle Option • Delay Start - It will be delayed up to 19 or 24 hours in one hour increments. • Displayed hours indicates the time at which the wash will be finished. • Extra Wash - Add additional washing time to the wash for better stain removal. • Extra Rinse - Add an additional rinse at the end of the cycle to more thoroughly remove laundry • additives and perfumes.

  16. 7. Cycle Selector • Turn the rotary dial and select an appropriate cycle for the load type. • This will determine the tumble pattern and spin speed for the cycle. • Heavy duty - For sturdy, colorfast fabrics and heavy-soiled garments. • Normal - For most fabrics including cottons, linens and moderate-soiled garments. • Whites - For white fabrics with or without bleach. • Wool - For machine washable wool. Load should be under 8lb. • Delicates - For sheer fabrics, bras, lingerie silk and other hand-wash-only fabrics, • for best results, use liquid detergent. 3.Instruction of Function 3-1. Control Panel

  17. 7. Cycle Selector • Turn the rotary dial and select an appropriate cycle for the load type. • This will determine the tumble pattern and spin speed for the cycle. • Perm Press - For wash-and-wear,synthetic fabrics, and lightly to normally soiled garments • Towels - For bath towels, wash cloths and mats. • Sanitize - For Heavily Soiled, colorfast garments. This cycle heats the water to 150℉ • to eliminate bacteria • Spin Only - Provides a spin to remove more water. • Rinse + Spin - Use for loads that need rinsing only or to add rinse-added fabric softener to a load. 3.Instruction of Function 3-1. Control Panel

  18. 3.Instruction of Function 3-1. Control Panel • 8. Start/Pause Selection Button • It is to pause and restart the unit. • 9. Power Button • Press once to turn on the unit and press it again to turn it off. • If the washing machine power is left on for more than 10 minutes without any buttons being • pressed, the power automatically turns off.

  19. 3.Instruction of Function 3-2. Child Lock ON/OFF If you want to activate or exit Child Lock, press both Soil Level and Signal buttons at the same time for 3sec. How to Activate: 1. It can be activated during the power-on or the washing. 2. If you activate Child Lock during the laundry operation, all buttons except the Power button are to be locked until you exit Child Lock. 3. The Child Lock lamp will light up. Notice: 1. Instant power failure does not shut down Child Lock. It will keep on working when power comes back on. 2. When buttons do not work except for the Power button, check if Child Lock is on. 3-3. Garment+ It is possible to add or take out laundry during water supply with the Garment + lamp illuminating. If push Start/Pause button, the door is unlocked immediately. In case of too hot or too much water in washer, the door can not be opened. After closing the door, one more push Start/Pause button to make washing process going on continuously.

  20. 3.Instruction of Function 3-4. Water Flow V3 V2 V1

  21. 3.Instruction of Function 3-5. Automatic Dispenser The washer has separate compartments for dispensing detergent and color-safe bleach, chlorine bleach and fabric softener. All laundry additives are added to their respective compartments before starting the washer. The Automatic Dispenser MUST ALWAYS be in place before starting the washer. DO NOT open the Automatic Dispenser when the washer is running.

  22. 4. Test Mode & Error Check 4-1. Test Mode Quick Test Mode Power Off State EEPROM Clear Mode Special Test Mode Continuous Cycle Mode Power On State (Normal User Mode) Service Mode Quick Spin Test Mode Cycle Count Check Mode S/W Version Check Mode Fast Time Down Test Mode Board Input Test Mode Diagnostic Code Check Mode Demo Mode Test Mode: Each Test Mode for the Frontier 2 Steam Washer is as follows in the coming pages. The test modes indicated by the red arrows are the modes unable to get an access once the washing cycle has started due to safety reasons.

  23. 4. Test Mode & Error Check 4-1-1. Quick Test Mode Definition of Quick Test Mode: - Check operation of all LED’s (Verify faulty LED). - Check model and software version. - Check different operating modes (e.g. water valve, motor, door, drain pump, etc.). How to Enter: - Plug in and turn on the unit. - Press Spin Key, Soil Level and Power Key at the same time.

  24. 4. Test Mode & Error Check 4-1-1. Quick Test Mode Quick Test Mode: 1. All LED’s light up and it sends out Beep Sound when it enters into the Quick Test Mode. (Including 7-Segment) 2. Displays software version for a sec. (Ex. If S/W Version is 23, 7-Segment will display 6n and 23 alternately) 3. After displaying the software version, 7-Segment will display the following information for each model. - F4 : F4 is project code - EEEE : Model option Error (Need to replace PCB Assy.) 4. When project code is being displayed, press the following keys to test various components. - Temp Key : Water Valve Test - Spin Key : Motor Test - Signal Level : Drain Pump Test - Soil Level : Door Lock/Unlock Test Signal Key Soil Level

  25. 4. Test Mode & Error Check 4-1-1. Quick Test Mode Water Valve Test: 1. To enter the Water Valve Test, press the Temp Key while model information is being displayed during the Quick Test Mode. 2. Each time the Temp Key is pressed, it will cycle through the operations on the left flow chart. 3. If the Temp Key is pressed during All Water Valve OFF, the machine will return to the beginning as shown in the flow chart. 4. The door needs to be secured for the Water Valve to operate. Therefore, the door lock will be on during the water valve operation. 5. If there is any problem with Water Valve, PCB Assy. or Wire Harness, the water valves could not operate. So, to make sure for the water valves to operate, check visually if water comes out with each Water Valve On mode.

  26. Quick Test Mode Press Soil Level Key Door Lock Press Soil Level Key Door Unlock Press Soil Level Key 4. Test Mode & Error Check 4-1-1. Quick Test Mode Door Lock/Unlock Test: 1. To check the Door Lock/Unlock operation, press the Soil Level Key while model information is being displayed during the Quick Test Mode. 2. Each time the Soil Level Key is pressed, it will cycle through the Door Lock/Unlock operations on the left flow chart. 3. If the Soil Level Key is pressed during Door Lock and Water Valve, Motor or Drain Pump operation, all of the operations will stop. And, when the Soil Level Key is pressed again, the door will be released. 4. If there is any problem with Door Switch, PCB Assy. or Wire Harness, related error codes will be displayed.

  27. Quick Test Mode Press Signal Key Drain Pump On Press Signal Key Drain Pump Off Press Signal Key 4. Test Mode & Error Check 4-1-1. Quick Test Mode Drain Pump Test: 1. To check the Drain Pump operation, press the Signal Key while model information is being displayed during the Quick Test Mode. 2. Each time the Signal Key is pressed, it will cycle through the operations on the left flow chart. 3. The Drain Pump operation is independent. Therefore, it will operate regardless of Door Lock/Unlock. 4. If there is any problem with Drain Pump, PCB Assy. or Wire Harness, the Drain Pump will not operate. So, its operation needs a visual inspection.

  28. 4. Test Mode & Error Check 4-1-2. EEPROM Clear Check • Definition of EEPROM Clear Mode: • - EEPROM initialization. • - All course/option settings are to be reset to default values after EEPROM initialization. • When Service arises and it needs PCB replacement, EEPROM should be reset. How to Enter: - The unit needs to be on. - Press Delay Start Key, Spin Key and Power Key at the same time. (Same for all Frontier2 Steam models.)

  29. 4. Test Mode & Error Check 4-1-2. EEPROM Reset Mode EEPROM Reset Mode: 1. EEPROM can be reset once the user enters the EEPROM Clear Mode. 2. If there is any problem with EEPROM, 7-Segment will display “ FAiL ”. “Good” will be displayed if everything is OK. 3. PCB assy. needs replacing if “FAiL” is displayed during EEPROM reset. 4. If PCB assy. is replaced for some reason, EEPROM needs resetting. 5. If problem occurs with Sticky Function, Power Failure Compensation, it may be due to EEPROM . Check EEPROM’s condition at EEPROM Clear Mode.

  30. 4. Test Mode & Error Check 4-1-3. Continuous Run Mode Definition of Continuous Run Mode: - Will continuously repeat the current cycle until the Continuous Run Mode is cancelled. How to Enter: - Press Delay Start Key and Extra Rinse Key together for 3 sec.

  31. 4. Test Mode & Error Check 4-1-3. Continuous Run Mode Power on state ( Normal user mode) Continuos Run Mode Power onstate + Extra Rinse 3sec Continuous Run Mode: 1. Press Delay Start + Extra Rinse Key for 3 sec during Power On State (Normal User Mode) . 2. Once in Continuous Run Mode, 7-Segment will blink “cc” and the remaining time in turns. 3. The Continuous Run Mode will repeat the previous cycle until continuous run mode is cancelled. 4. During Continuous Run Mode, press Delay Start + Extra Rinse Key for 3 seconds to return to normal user mode. 7-segment will no longer display “cc”, but only display the remaining time. 5. If you hold down the Signal and Extra Rinse keys for three (3) seconds in Continuous Cycle Mode, the washing machine enters Service Mode. However, Continuous Cycle Mode is still maintained. At this time, “CC” stops and changes its function to a speed display. 6. If you exit Service Mode after entering it from Continuous Mode, the washing machine returns to Continuous Mode. 7. If power is lost in Continuous Run Mode (that is, when the power plug is disconnected or the Power key is pressed turning the washing machine off), the mode is released when the washing machine is turned on again.

  32. 4. Test Mode & Error Check 4-1-4. Service Mode Definition of Service Mode: - Service Mode enables service technicians to verify the operation of the washing machine and do troubleshooting. - Service Mode can be entered during all washing cycle without interrupting the cycle except some of test modes. - Various tests can be done with Service Mode. So, troubleshooting can be done based on the resulting diagnostic codes. How to Enter: - To enter the Service Mode, press the Signal and Extra Rinse Keys for 3 seconds or until the unit sends out beeping sounds.

  33. Power On State (Normal User Mode) Signal + Extra Rinse 3 Sec Service Mode 5 minutes of inactivity 4. Test Mode & Error Check 4-1-4. Service Mode Special Test Mode: 1. The washer must be on to go into the Service Mode. 2. The motor speed will be displayed when started (It displays 0 when the motor does not spin). 3. The present state of the machine will not be changed. (i.e., the current cycle in progress will not be interrupted and only the display will change) 4. All LED’s will be turned off except the “Door Lock” LED. It will continue to display the condition of the door lock. 5. To exit Special Test Mode, press Signal and Extra Rinse Keys for 3 second again, or Power Key. If no key is operated during Service Mode for 5 minutes, the machine will return to normal user mode.

  34. 4. Test Mode & Error Check 4-1-5. Quick Spin Test Mode Service Mode Delay start + Spin While it is not in hold speed mode Delay start + Spin 3 Sec While a cycle is not running Quick Spin Test Mode Hold Speed Mode Start / Puse Delay start + Spin for 3 Sec or after 10 minutes Definition of Quick Spin Test Mode: - Quick Spin Test Mode is to do Spin Check. (High RPM) How to Enter: - During Service Mode, press the Delay Start and Spin Keys for 3 seconds to enter Quick Spin Test Mode. - Cannot enter once the washing cycle has started.

  35. 4. Test Mode & Error Check 4-1-5. Quick Spin Test Mode Quick Spin Test Mode: As it enters into the Quick Spin Test Mode, it starts spinning and reaches to its maximum RPM. And then, it stays at its maximum speed for 2 minutes before it exits the Quick Spin Test Mode. To hold Quick Spin Test Mode (entering Hold Speed Mode), press the Start/Pause button. If the Start/Pause button is pressed during Quick Spin Test Mode, it will stop accelerating and hold its spinning speed for 10 minutes before going back to Quick Spin Test Mode. Also, to cancel the hold and allow Quick Spin Test Mode to continue, press the Delay Start and Spin Keys together for 3 seconds. If you hold down the Delay Start and Spin keys for three (3) seconds when the washing machine is not in Hold Speed Mode, Quick Spin Mode is exited and Service Mode is restored.

  36. 4. Test Mode & Error Check 4-1-6. Cycle Count Check Mode Service Mode Cycle Count Signal Definition of Cycle Count Check Mode: - Cycle Count Check Mode is to tally up the number of washings. How to Enter: - To enter the Cycle Count Check Mode, press the Signal Key during Service Mode. Cycle Count Check Mode: 1. Activate the Service Mode in advance. 2. When the Signal key is pressed, the total number of washings will light up and a signal LED will glow (Louder, Softer, Off LED). 3. The maximum number of cycles will be 1999. The counter will roll over to 0 and start counting again after 1999. 4. The counting will be carried out at the end of the normal cycle. 5. To exit the Cycle Count Check Mode, press the “Signal” key again.

  37. 4. Test Mode & Error Check 4-1-7. S/W Version Check Mode Service Mode S/W Version Check Mode Soil Level Definition of S/W Version Check Mode: - S/W Version Check Mode is to bring up S/W Version information. How to Enter: - To enter the S/W Version Check Mode, press the Soil Level Key during Service Mode. S/W Version Check Mode: 1. Activate the Service Mode in advance. 2. Press the Soil Level Key to bring up its software Version Ex) Generate F020 for version 05.(F0 is micom code, 05 is it’s software version 3. To exit the S/W Version Check Mode, press the Soil Level S/W once again. Then, it returns to the Service Mode with motor RPM illuminating.

  38. 4. Test Mode & Error Check 4-1-8. Fast Time Down Test Mode Service Mode Fast Time Down Test Mode Temp Definition of Fast Time Down Test Mode: - Fast Time Down Test Mode is to forward the program to the next cycle stage. How to Enter: - To enter the Fast Time Down Test Mode, press the Temp key during Service Mode. Each stage is located at key points of a complete cycle as follows: - End of Each Fill (Beginning of Wash or Rinse Tumble Session) - Beginning of Drain Session - Beginning of Spin Session (Here, it checks the water level. So, if it is over the reset level, it carries out draining before the spinning.) - Beginning of Fill Session - Beginning of Bleach Fill - Beginning of Fabric Softener Fill - Every 3 minutes during Wash and Rinse Tumble Session Fast Time Down Test Mode: 1. Activate the Service Mode in advance. 2. To forward the program to the next cycle stage, press the Temp key.

  39. 4. Test Mode & Error Check 4-1-8. Fast Time Down Test Mode Marker At this point, it checks the water level, and If it is over the reset level, it will carry out draining before the spinning. Fill Water Pre Wash Drain Spin 3 minutes Fill Water Main Wash Drain Spin 3 minutes 3 minutes Fill Water Rinse Drain Spin Bleach Supply Pre Valve 3 minutes Fill Water Final Rinse Drain Final Spin Softener Supply Pre Valve 3 minutes

  40. 4. Test Mode & Error Check 4-1-9. Board Input Test Mode Service Mode Board Input Test Extra Wash Definition of Board Input Test Mode: - Board Input Test Mode is to displays a specified input after a key press. How to Enter: - To enter the Board Input Test Mode, press the Extra Wash key during Service Mode. Board Input Test Mode: 1. Activate the Service Mode first. 2. Press the Extra Wash key to start Board Input Test. 3. Water Temperature Display in Celsius Dial the Rotary Cycle Selector to “Heavy Duty” and press the Start/Pause dial. 4. Water Temperature Display in Fahrenheit Dial the Rotary Cycle Selector to “Normal” and press the Start/Pause dial. 5. Door Position (Open/Close) Display Dial the Rotary Cycle Selector to “White” and press the Start/Pause dial : “OP” will illuminate if open, “CL” if closed. 6. Door Status (Lock/Unlock) Display Dial the Rotary Cycle Selector to “Wool” and press the Start/Pause dial : “UL” will illuminate if unlocked, “LO” if locked. 7. Water Level Display (Frequency) Dial the Rotary Cycle Selector to “Delicate” and press the Start/Pause dial : If it illuminates “2435”, it indicates 24.35 kHz.

  41. 4. Test Mode & Error Check 4-1-10. Diagnostic Code Check Mode Code & Cycle Count Clear Delay Start + Signal 3 Sec Service Mode Diagnostic Code Spin Cycle No. Before making Code Start / Pause Pressing Signal Cycle Count Spin Definition of Diagnostic Code Check Mode: - Diagnostic Code Check Mode is to bring up the stored diagnostic codes (reference codes for service technicians). How to Enter: - To enter the Diagnostic Code Check Mode with code “d” flashing, press the Spin Key during Service Mode.

  42. 4. Test Mode & Error Check 4-1-10. Diagnostic Code Check Mode • Board Input Test Mode: • 1. Activate the Service Mode first • 2. Press the “Spin” key to start Diagnostic Code Check Mode with Code “d” flashing. • 3. To cycle through the diagnostic codes (d1,d2,d3~d9), turn the Rotary • Cycle Selector in one direction (either Clockwise or Counterclockwise). • 4. Now, when turning the Rotary Select Key in the same direction, it shows diagnostic codes from the latest (d1). • 5. When turning it in the opposite direction, it shows the diagnostic codes in the reverse order. • Ex) When it stops at d5 and turns backward, it shows from d4 down to “d”. • Refer to Diagnostic Code.

  43. 4. Test Mode & Error Check 4-1-11. Demo Mode How to Enter: To enter the Demo Mode, Press Delay Start + Signal + Extra Wash Key for 5 Sec While the set is on.

  44. 4. Test Mode & Error Check 4-2. Diagnostic Code & Corrective Action

  45. 4. Test Mode & Error Check 4-2. Diagnostic Code & Corrective Action

  46. 4. Test Mode & Error Check 4-2. Diagnostic Code & Corrective Action

  47. 4. Test Mode & Error Check 4-2. Diagnostic Code & Corrective Action

  48. 4. Test Mode & Error Check 4-2. Diagnostic Code & Corrective Action

  49. 4. Test Mode & Error Check 4-2. Diagnostic Code & Corrective Action

  50. 4. Test Mode & Error Check 4-2. Diagnostic Code & Corrective Action

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