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Manufacturing Solutions- Yarn Dyeing

TexManage. Manufacturing Solutions- Yarn Dyeing. Yarn Dyeing Solutions. Solution Arrangement. Despatch. Planning. Production. Barcode Application. Data Collection. TexManage. Yarn Dyeing - Planning. Planning Flow. Receipt of Orders- External. Regular Requirements.

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Manufacturing Solutions- Yarn Dyeing

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  1. TexManage Manufacturing Solutions- Yarn Dyeing

  2. Yarn Dyeing Solutions Solution Arrangement Despatch Planning Production Barcode Application Data Collection TexManage

  3. Yarn Dyeing - Planning Planning Flow Receipt of Orders- External Regular Requirements Consolidation of Requirements Release to Production Dye Plan Program Planning Set Up Modify Dye Plan Program Release Batches to Production Plan / Order Status TexManage

  4. Production Planning Dye Plan Program TexManage TexManage

  5. Production Management Production Flow Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generation Inspection & Packing TexManage

  6. Production Management Dyeing Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Lot Card Cone Winding Cone No Generation Inspection & Packing TexManage

  7. Production Management Dyeing ERP System Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Lot Card Scanner reads Lot No and Program to be run on the machine for the Shade PM sends Program no to Machine PLC (possibility to be verified) PM also captures time, employee information for the batch under production Scanner passes it onto the Production Monitoring (PM) Cone Winding Cone No Generation Inspection & Packing TexManage

  8. Production Management Dye House Production The details of production information include Vessel, batch, shade, lot, employee, cycle time, quantity The information can be manually entered or automatically through Production Monitoring system Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generation Inspection & Packing TexManage

  9. Production Management • Hydro Extractor/ Drier Production • Production entry is required for status • Details like date and time/ shift is sufficient • Manual entry or scanning lot cards and passing on to a PM device attached to these machines • Cone Winding Production • Production information: machine, count, employee, opening stock/ closing stock/ no. of cones, or total cone production, and other details like employee, worked time, speed and stoppage details Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generation Inspection & Packing TexManage

  10. Production Management Inspection Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Lot Card Scanner reads Lot No and Cone No and sends it to Computer Operator enters Cone status after Inspection like Pass, Rejection Rejected Cones will be barred from Despatches Cone Winding Cone No Generation Inspection & Packing TexManage

  11. Production Management Packing After Inspection, Cones are packed A box contains only one quality (count), whereas can have multiple shades, including a filler when necessary from the same count All details of boxes are entered into a system and Carton No generated Generated Carton No and other details are written on the paperboard as well as the polythene bag While generating Carton No. all important conditions have to checked like min quantity, depot, etc. Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generation Inspection & Packing TexManage

  12. Despatches Despatch Flow Move to Stock Stock Maintenance Despatch Prepare for Despatch TexManage

  13. Thank you 40, Thasami Park, Singanallur, Coimbatore -641 005 Ph: +91 422 3233345   Fax: +91 422 4348479 Email: info@indotexnology.com, Thirupathi@indotexnology.com Also: texmanage@indotexnology.com

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