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PUMPS

PUMPS. F lo Fab Pumps:. Flo Fab Pumps : Overview Design philosophy, common features, etc… Vertical Inline Circulators, closed-coupled, spacer-coupled Base-mounted End suction, closed-coupled, spacer-coupled, split case, double-suction, unique configurations Submersibles

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PUMPS

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  1. PUMPS

  2. Flo Fab Pumps: Flo Fab Pumps:Overview Design philosophy, common features, etc… Vertical Inline Circulators, closed-coupled, spacer-coupled Base-mounted End suction, closed-coupled, spacer-coupled, split case, double-suction, unique configurations Submersibles Sewage, effluent, column, stainless steel, duplex, panels, accessories

  3. Flo Fab Pumps: • All Flo Fab pump products are made with a resin pattern which results in an improved exterior finish, smooth interior passage, and higher efficiency pumps • Quiet operation, especially at 1750 rpm • Quickdelivery on series 600, 700, 880, 880RI, 1000, and 2000, 2600 pumps • Interchangeable parts impeller, bracket, mechanical seal and coupling on series 700, 880, 880RI, 1000 and 2000. • Standard available parts from any service centers, (Woods couplings, standard motors, standard mechanical seal, standard bearings)   • Impellers are hydraulically trimmed and balanced to every selected condition

  4. Flo Fab Pumps: • All pumps are factory tested and certified performance test is available when requested by the consultant. • Test facilities up to 400 HP with 24,000 gallon test bench with calibrated instruments • Engineers on staff, quality controls, CAD drawings and a modern factory back-up warranty • Competitively priced products • Full line of complementary accessory products • Full product catalogues are available

  5. Vertical Inline Flo Fab Pumps: • Series 600 • Closed-coupled 1 x 1-2 to 3 x 3 x 5 • Series 700 • Closed-coupled 1 ½ x 1 ½ x 7 to 3 x 3 x 7 • Series 880 • Closed-coupled VIL 2 x 2 x 8 to 8 x 8 x 12 • Series 840SC • Spacer-coupled VIL 2 x 2 x 8 to 16 x 16-19 • Series 880RI • Spacer-coupled VIL 2 x 2-8 to 8 x 8-12

  6. Series 600 / 700 - Vertical Inline Pumps • Closed-coupled / No Coupling • Stainless steel shaft • Cast iron bracket vs. aluminium • Vertical or horizontal position • Flanges are supplied with each pump • No bearing assembly (no maintenance) • Impeller is trimmed and balanced to every condition.

  7. Series 600 / 700 - Vertical Inline Pumps • Standard motor replacement • Back pullout design allows maintenance without disturbing the pipe • Suction and discharge gauge tappings are standard • All iron ,bronze fitted or all bronze construction material • Standard 250 °Fmechanical seal (carbon vs ceramic, elastomer is Viton with stainless steel spring) standard in the industry.

  8. Series 880 & 880RI:Vertical Inline Pumps • Cast iron bracket interchangeable with series 700,880RI,1000, 2000 • Vertical or horizontal position (up to 5 hp) • Some brackets have additional motor mountings for different size motor frames and different HP • Impellers are available in all iron, all bronze, or all stainless steel • Suction and discharge gauge tappingsare standard • Bronze replaceable wear ring for casing • All iron, bronze fitted or all bronze construction material • Standard 250 °F mechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • Thermometer socket connection at the suction casing

  9. Series 880 & 880RI:Vertical Inline Pumps • 250 psi flange casing standard (drilled to 150 # or 250 # ) no extra cost • 3 and 4 inch pumps have pre-drilled bolt tappings and sized for either line sizes • Flanges are tapped for NC bolts • 4 extra tappings on the suction pump flange suction are standard • 5 extra tappings on the pump discharge flange are standard (for gauges, temp relief valve, cyclone separator, flush line) • Special tappings on discharge flange for pitot tube. • Floor mounting square pedestal with 4 boltsholes is standard • Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled

  10. Series 880 & 880RI:Vertical Inline Pumps • 3 and 4 inch pumps are pre-drilled and suited for either sizes • Flanges are tapped for NC bolt thread • 4 extra tappings on the suction pump flange suction are standard • 5 extra tappings on the pump discharge flange are standard (tappings can be used for gauges, temp relief valve, cyclone separator, flush line) • Special tappings on discharge side of the pump flange for a pitot tube insertion (which will allow you to read differential pressure and go to a GPM flow chart) standard (however pitot tube is an option and must be specified by the consultant. • Standard floor mounting square pedestal with 4 bolt holes • Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled

  11. Series 880:Vertical Inline Pumps • Closed-coupled 2 x 2 x 8 to 8 x 8 x 12 • JM frame motor & pump shaft - bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers • Self-aligned • Standard JM motor replacement • Back pullout design allows maintenance without disturbing the pipe

  12. Series 880RI:Vertical Inline Pumps • Spacer-coupled • TC frame motors have steel or stainless steel shaft • Motors are available with unlimited suppliers (easy to source) • Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). • Two power frames available LF1 and LF2 for different HP • Same power frames are used for horizontal series 2000 pumps • Impeller is trimmed and balanced to every condition • StandardWoods spacer coupling self aligned • because of the motor bracket placement • Power frame pull-out design allows: • Easy maintenance • Replacement of impeller without removing the motor • Trimmingof the impeller • Standard changing the mechanical seal • Standard changing power frame bearings • Standard changing the pump shaft • Standard changing wear ring • While not removing the motor and without disturbing the pipe

  13. Series 880RI:Vertical Inline Pumps Parts that can be removed while pump & motor stay online: • Coupling • Shaft • Power assembly • Bracket • Pump seal • Impeller • Wear ring

  14. Series 880RI:Vertical Inline Pumps Bracket for series 1000-2000-880 and 880RI

  15. Series 840SC :Vertical Inline Pumps • No flanges are tapped with NC bolts threads: longer bolts and nuts are required. • Special maintenance • Cannot replace the impeller unless the motor is removed • Cannot trim the impeller unless the motor is removed • No bearings to support the pump shaft • Cannot change the pump shaft or wear rings without removing the motor • Special ductile iron spacer coupling • Special seal • Special motor

  16. Series 840SC:Vertical Inline Pumps • Suction and discharge gauge tappings are standard (1 tapping on the suction flange, 1 tapping on the discharge flange) • Bronze replaceable wear ring for casing standard • All iron, bronze fitted or all bronze construction material • Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • 150 psi flange casing standard • Floor mounting square pedestal with 4 bolts holes • The only advantage is the replacement of an expensiveoutside seal

  17. Series 840SC:Vertical Inline Pumps

  18. Series 840SC:Vertical Inline Pumps • Motor • Motor bracket • Coupling • Shaft • Pump seal • Impeller • Wear ring

  19. Series 880RI:Vertical Inline Pumps

  20. Flo Fab Base-mounted Pumps: • Series 1000 • End suction, closed-coupled less base 2 x 1 x 6 to 6 x 5 x12 • Series 2000 • End suction, base-mounted 2 x 1 x 6 to 6 x 5 x12 • Series 2600 • End Suction, base-mounted 2.5 x 2 x 5 to 12 x 10 x 18 • Series 6000 • Single-suction, base-mounted 1.5 x 1.5 x 8 to 12 x 10 x 17 • Series 4800V/H Horizontal & Vertical Split Case • Double suction, base-mounted 5 x 3x 8.3 to 18 x 14 x 17.2 • Series 4800L & 4800U – Vertical or Horizontal Split Case • Double suction, base-mounted 5 x 3 x 8.5 to 16 x 14 x 15

  21. Series 1000 / 2000 / 880 and 880RI Closed Coupled Pumps • Cast iron bracket interchangeable with series 1000 – 2000, and 880,880RI • Casing rotation to eight possible positions • Some brackets have additional motor mountings holesfor different size motor frames and different HP motors • Impellers are available all iron, all bronze, or allstainless steel • Back pull-out design allows Easy maintenance Replacement of impeller, Trimming of the impeller Standard changing the mechanical seal, Standard changing power frame bearings Not having to remove the pump casing to service the pump parts and without disturbing the pipe • Suction and discharge gauge tappings are standard • Bronze replaceable wear ring for casing • All iron, bronze fitted or all bronze construction material • Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • 250 lbs casing is standard with flange or NPT connections • Flanges are pre-drilled to 150 lbs (250 lbs is optional) • Pre-drilled anchor holes with grout hole is standard with all steel base plate at no extra cost

  22. Series 1000 Closed Coupled Pumps • Closed-coupled, end-suction less base • JM frame motor as pump shaft and bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers • Horizontal position without a base plate • No spacer coupling is required: self-aligned becauseof the motor bracket placement • Standard JM frame motor replacement • 1 tapping on the pump discharge flange is standard • Steel base plate on closed coupled pumps is an extra cost but available

  23. Series 1000: Flo Fab Closed Coupled Pumps Motor, Shaft, Bracket, Seal, Impeller, Wear ring

  24. Series 2000: Flo Fab Base-mounted Pumps Motor; Coupling; Shaft; Power Frame ; Pump seal; Bracket; Impeller; Wear ring

  25. Series 2000 / 2600 Base mounted Pumps • T frame motors have steel or stainless steel shafts • Motors are available with unlimited suppliers (easy to source) • Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). • Steel coupling guard and soon OSHA (Occupational Safety and Health Administration) guard will be standard • Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). • T frame motors have steel or stainless steel shaft is available • Motors are available from large number of suppliers

  26. Series 2000: Flo Fab Base-mounted Pumps • Spacer-coupled, base-mounted, end-suction 2 x 1 x 6 to 6 x 5 x 12 • 2 power frame for the entire line of pumps LF1 & LF2 for different HP size motors • Horizontal position with a steel base plate • Standard T frame motor replacement

  27. Series 2600: Flo Fab Base-mounted Pumps Spacer-coupled, end-suction, base-mounted up to 14” suction Horizontal position with a cast-iron base plate Industrial quality oil sump for bearing assembly Oil level sight glass Cast-iron base doesn’t require grouting Discharge& suction gauge tappings are standard

  28. Series 6000: Flo Fab Base-mounted Pumps • single suction, base-mounted 1.5 x 1.5-8 to 12 x 10-17 • 16 different configurations • Suction • Discharge • Motor • Coupling • Shaft • Power Frame • Bracket

  29. Series 6000: Flo Fab Base-mounted Pumps • 16 different configurations:

  30. Series 4800 V/H: Base-mounted Pumps • Double-suction split case base-mounted 5 x 3-8.3 to 18 x 14 X 17.2 • Parts that can be removed while pump & motor stay online: • Coupling • Shaft • Top cover • Pump seal • Bearing assembly • Impeller (hidden) (hidden) (hidden) (hidden)

  31. Series 4800L & 4800U: Base-mounted Pumps • Spacer-coupled, double configuration, double suction, base-mounted 5 x 3 X 8.5 to 16 x 14 x 15 • Parts that can be removed while pump & motor stay online: • Coupling • Shaft • Bracket • Pump seal • Bearing assembly • Impeller

  32. Flo Fab Submersible Pumps: • Sewage • Effluent • Grinder • Column • Accessories

  33. Series FBV: Flo Fab Submersible Pumps: Sewage FBV • Up to 3” solids • Up to 15HP • Over 70’ lift • Up to 317 usgpm

  34. Series LB,LBV & LBK: Flo Fab Submersible Pumps: Effluent LB, LBV, LBK • Up to 2” solids • Up to 1HP • Over 50’ lift • Up to 185 usgpm

  35. Series PD & PDZ: Flo Fab Submersible Pumps: Effluent elevator PD & PDZ • Up to 3/8” solids • Up to 1.5 HP • Over 60’ lift • Up to 87 usgpm • Stainless steel construction • Commercial/residential use

  36. Series FGC: Flo Fab Submersible Pumps: Grinder FGC • Up to 3” solids • Up to 3HP • Over 80’ lift • Up to 61 usgpm

  37. Flo Fab Submersible Pumps: Column SEP, SUP • Up to 20HP • Over 90’ lift • Up to 1,000 usgpm

  38. Accessories for: Flo Fab Submersible Pumps: Accessories • Frame & Covers • Floats & High-level alarms • Controls • Foot valves • Basins • Slide Rails

  39. Export job 4800 serie pumps

  40. 4800 U pump

  41. CNC Machining

  42. 2600 Pumps in action

  43. 4800 Pump

  44. Test Facility

  45. 2000 Pumps on a jobsite

  46. 880RI Pumps

  47. Pump assembly line

  48. 880RI Export job

  49. Work performed in pumping - horsepower

  50. Work performed in pumping - horsepower

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