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Joy Mist Drilling System Presented By: Dave Paich Joy Mining Machinery

Joy Mist Drilling System Presented By: Dave Paich Joy Mining Machinery. What is Mist Drilling?. Joy’s Mist Drilling System is patented as a “Low volume air-water drilling systems and methods”. Mist Drilling. Mist Drilling is a positive displacement method of flushing the drill hole

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Joy Mist Drilling System Presented By: Dave Paich Joy Mining Machinery

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  1. JoyMist DrillingSystemPresented By:Dave PaichJoy Mining Machinery

  2. What is Mist Drilling? Joy’s Mist Drilling System is patented as a “Low volume air-water drilling systems and methods”

  3. Mist Drilling • Mist Drilling is a positive displacement method of flushing the drill hole • It uses a mixture of low pressure air and water to flush the drill cuttings away from the drill bit • The air and water are combined in a simple mixing chamber • Mine supply water is used • A compressor is onboard the bolting machine, to provide the required air supply

  4. Pressure and flow regulators Water in Check Valves Mixing Chamber Regulating Valve To Drill Heads Pressure and flow regulators Air In Check Valves Simplified Misting Block Diagram

  5. Joy Mist Drilling System

  6. Mist Drilling Advantages • Over Dry Drilling – Reduction in Noise Exposure* *Information Courtesy of NIOSH Dry Drilling Avg dBA = 101.7 As much as 10 dBa reductions seen in some cases Mist Drilling Avg dBA = 91.2

  7. Mist Drilling Advantages • Over Dry Drilling – Reduction in Noise Exposure Avg dBA = 94.6 DOSE = 0.5% per bolt 200 bolts per shift to reach 100% dose Avg dBA = 89.4 DOSE = 0.2% per bolt 500 bolts per shift to reach 100% dose

  8. Joy Mist Drilling System Mist Out Mist Block 120 psi 50 cfm Compressor Mist Block Tank <1 GPM Heat Exchanger 15 GPM 3 GPM Flow Divider Water Supply 18 GPM Hyd Oil

  9. Joy Mist Drilling System Bluefield Coal Show DisplaySeptember 2003Mine Expo - Oct 2004

  10. Joy Mist Drilling System COMPRESSOR Hydraulic Drive 29”L x 20”H x 18”W

  11. Joy Mist Drilling System Heat Exchanger Fan Motor 26”L x 22”H x 13”W

  12. Joy Mist Drilling System WaterTank: 30 gal 40”L x 16”Dia. • 30 gal tank for onboard water supply. • Experimentation with other options • Accumulator • Reservior

  13. Joy Mist Drilling System Mist Block 16”L x 10”H x 8.5”W

  14. Joy Mist Drilling System Rotation units • Use Wet Type • Customer Supplied • Positive Seal Required

  15. Lessons from first trial: Joy Mist Drilling System • Steels Need to seal • Bits 5-10x life • Varying Strata Vary Thrust

  16. Joy Mist Drilling System Options • Reservoir with Pump • Accumulator • Pilot mist valve • Water cooled w/ over temp shutdown

  17. Joy Mist Drilling System System installed above ground with reservoir

  18. 2nd Trial Joy Mist Drilling System • No Tank - 700 psi water supply • From Wet to Mist • Floor dried up • Operators happy • Mine management happy • Trial system purchased

  19. Joy Mist Drilling System Miner-Bolter Configuration Water Cooled Mist Out Mist Block 120 psi 50 cfm Compressor Piston Accumulator Mist Block Tank <1 GPM High Temp Dump Valve Heat Exchanger Tube Transmission Fluid ATF 15 GPM Hyd Oil Water Supply

  20. Joy Mist Drilling System Miner-Bolter Configuration Installation

  21. Wet Drilling Reduction in water consumption by up to 90%. Improved operator environment Improved floor and roof conditions Reduced moisture content in coal Dry Drilling Reduced noise levels Improved bit life saves time and $$ Improved penetration rates (depends on bit and roof conditions) Reduction in respirable dust Cleaner holes Reduces impact of moisture in overlying strata Reduced maintenance Fewer components Mist Drilling Advantages

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