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REAL-TIME CONTROL OF PRODUCTION SYSTEMS WITH RFID TECHNOLOGY

REAL-TIME CONTROL OF PRODUCTION SYSTEMS WITH RFID TECHNOLOGY. RFID in Supply Chain. Supplier Manufacturing Logistics Warehousing and Distribution Retail Service. RFID in Supply Chain. Supplier Manufacturing Logistics Warehousing and Distribution Retail Service. Benefits:

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REAL-TIME CONTROL OF PRODUCTION SYSTEMS WITH RFID TECHNOLOGY

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  1. REAL-TIME CONTROL OF PRODUCTION SYSTEMS WITH RFID TECHNOLOGY

  2. RFID in Supply Chain • Supplier • Manufacturing Logistics • Warehousing and Distribution • Retail • Service

  3. RFID in Supply Chain • Supplier • Manufacturing Logistics • Warehousing and Distribution • Retail • Service • Benefits: • Lower inventory and moving costs • Theft prevention • Better personnel allocation • Human error elimination for data input • Misshipment elimination • Enhanced record keeping • Error traceability…

  4. RFID in Supply Chain • Supplier • Manufacturing Logistics • Warehousing and Distribution • Retail • Service

  5. RFID in Supply Chain • Supplier • Manufacturing Logistics • Real-Time Shop Floor Control • Warehousing and Distribution • Retail • Service

  6. Real-Time Shop Floor Control • Shop Floor Control is concerned with • the release of the production orders to the factory; • checking the progress of the orders through various stations; • acquiring current information on the status of the orders. • Scheduling/Dispatching • Monitoring • Data Collection

  7. Real-Time Shop Floor Control Shop Order, Process Plans, Schedule Criteria, Priorities,… Performance Measures Real-Time Shop Floor Data with RFID Scheduling Detailed Schedule Monitoring Dispatching Data Collection Status Instructions Shop Floor Data PRODUCTION SYSTEM SHOP FLOOR

  8. RFID in Real-Time Shop Floor Control • Can be used as an advanced monitoring technology in real-time shop floor control, • voluminous production data should be collected, analyzed, and maintained • Provides availability and visibility of “item level” production data in real-time, • Supports productive coordination and collaboration of different manufacturing resources, • Production information can be shared and distributed • Helps timely implementation of enterprise-wide, information-driven decision-making models, • Supports real-time manufacturing logistics decision-making process in a network-centric manufacturing environment.

  9. Research Objective • The research efforts focus on investigating innovative approaches that • Reduce delays and eliminate non-value added production activities by effective use of real-time data provided via RFID technology; • Respond rapidly to unexpected events on the shop floor. • The technical objective is to demonstrate integration of RFID technology with the manufacturing logistics and shop floor control.

  10. Experimental Plan • Studying traditional real-time control techniques for manufacturing logistics; • Investigating current use of similar technologies; • Studying feasibility and applicability of RFID in different manufacturing environments; • Mathematical feasibility and applicability analysis of integrating RFID in manufacturing logistics; • Investigating effects of shop floor RFID applications on overall supply chain management.

  11. Deliverables • An extended study report on RFID applications to manufacturing logistics considering different automation technologies such as materials handling, storage, and machine tools, • An extended simulation study of manufacturing logistics and real-time shop floor control with RFID applications.

  12. Potential Benefits to Member Companies • The research will help to streamline business operations, • Reach production data in real-time and effective transmission of information, • Use that data for manufacturing logistics. • The research will show the opportunity of enhancing productivity and competitiveness • Effective solutions for lower costs, • Improved timeliness of product development, • Enhanced product quality, • Increased product and process innovation.

  13. Thank You Questions?

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