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ECM Metacor overview

Our Role. Documented scheme for control and management of external corrosion risks.Integrated external corrosion management and integrity. Prioritised coatings, insulation and PFP maintenance scopes.

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ECM Metacor overview

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    1. Integrity-focussed, risk-based, external corrosion management. ECM Metacor overview

    2. Our Role Documented scheme for control and management of external corrosion risks. Integrated external corrosion management and integrity. Prioritised coatings, insulation and PFP maintenance scopes. ‘Packaged’ information necessary for informed decision making and budget justification.

    3. Key features Integrity-focussed Affordable (phased, low cost start-up and maintenance) Auditable line of sight from Safety Case to activity Justifiable, clear, costed plans Flexible (‘what ifs’) Optimised strategy and budget costs

    4. Services Nace Qualified Inspectors ECM has the largest pool of Nace-certified/qualified inspectors in Europe. Painting Project Managers ECM supplies project managers and co-ordinators for major painting programs. One Stop Shop ECM supplies a ‘one stop shop’ for the management of painting maintenance, from producing the scope, through prequalification and selection of materials and contractor, to managing the project through to completion on time and budget. Specifications, Consultancy and Verification ECM writes corporate painting specifications, advises on specific external corrosion problems and can verify specific external corrosion control systems to ensure they meet the client’s needs.

    5. The Metacor Tool Metacor has five major elements: Criticality processing Worksite information Condition information Planning Web delivery/update

    6. Metacor contains information on: Client, asset, location Asset divided into work areas/groups Item Part technical information Condition information Corrosivity zones (incl. corrosion rates) Service codes (e.g. primary steel) Paint systems/costs Observations/anomalies Coating plans and scenarios

    7. Item Part Information Location Type Coating Design info Probability Consequence

    8. Criticality Processing Probability of failure is related to the element’s tolerance to external corrosion related to required life Consequence of failure in terms of harm (persons or environment) and cost Combined in a simple matrix to give the criticality rating

    9. Condition Coatings condition Material Loss Observation (anomaly) Photos, documents, drawings

    10. Planning (settings and choices)

    11. Stage 1 - Choosing Strategy Set criticality criteria (Client or Metacor) Set integrity criteria (i.e. corrosion allowance, corrosion allowance diminution allowed) Produce alternatives (e.g. little and often, big ‘hit’ etc.) Review and make decision on strategic approach to maintenance

    12. Stage 2 – Optimising Strategy Establish extent of maintenance required Optimise chosen strategy Build budget Produce listing and graphs for review. Present plans for review and approval.

    13. Stage 3 – Executing Strategy Final optimisation (e.g. opportunistic access availability etc.) Package into Detailed Work Scope Packs - logical work ‘chunks’ for effective communication, management & control. Define execution and quality specifications

    14. Stage 4 - Managing Strategy

    15. Maintenance update

    18. Integrity-focussed, risk-based, external corrosion management. ECM Metacor overview

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