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Hanan El Hadary

Ministry of Industry and Foreign Trade. Science Parks In Egypt in Collaboration Between ASRT and The Egyptian Businessmen Association. Eco-industrial Parks in Egypt: Challenges and Opportunities. Hanan El Hadary

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Hanan El Hadary

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  1. Ministry of Industry and Foreign Trade Science Parks In Egypt in Collaboration Between ASRT and The Egyptian Businessmen Association Eco-industrial Parks in Egypt: Challenges and Opportunities Hanan El Hadary Chairman Of Industrial Council For Technology & Innovation Council, Ministry Of Industry 16-18th January 2012, Cairo

  2. Contents • Why Industrial Parks? • Eco-Industrial Parks Requirements. • Challenges. • Benefits of Eco-Industrial Parks (EIPs). • Example for Case Studies of EIPs attempts in Egypt.

  3. Ministry of Industry and Foreign Trade EIPs are being promoted as one of the means of achieving sustainable development Why Eco-Industrial Parks?

  4. Ministry of Industry and Foreign Trade Eco-Industrial Parks Requirements • Scope: • Transformation of existing industrial parks • New industrial parks • Some common industries in the industrial parks • Capacity development – organizational/individual, policies, programmes

  5. Ministry of Industry and Foreign Trade Challenges • Lack of legal framework and policies • Lack of strategic planning • Lack of adequate Infrastructure • Outdated Technologies and lack of technical Knowledge • Lack of coordination of different Stakeholders • High pollution load • Limited Financial resources

  6. Ministry of Industry and Foreign Trade Eco-Industrial Parks Benefits of EPIs I Business Opportunities Landfill ↓ Jobs ↑ New Business↑ CO2 ↓ Sales ↑ Costs ↓ Learning ↑ Innovation↑ Transport ↓ Pollution↓ Assets Utilization ↓

  7. Ministry of Industry and Foreign Trade • Maintaining a well planned infrastructure • High competitive products /cost reduction • Promotion of industrial symbiosis concept (exchange of waste , Reuse, Recycling and Recovery or common waste treatment plants ) • Supply chain development • Promotion of local manufacturing • Environmental Sound Technologies transfer Benefits EPIs II

  8. Ministry of Industry and Foreign Trade Industry Council For Technology & Innovation “Empowering Industry Through Technology & Innovation” Council’ Mission Drive the process of converting the technological advances & innovation in manufacturing high value-added products, adding to the national income & boosting job offerings

  9. Strategic Directions Ministry of Industry and Foreign Trade Resource Efficiency & Process Optimization Waste Valorization Product Development Innovative Designs

  10. Ministry of Industry and Foreign Trade The Technology Centers • Plastics • Engineering • Furniture • Textile & RMG • Cleaner Production • Quality Improvement • Food Industries • Agri-Business • Marble & Quarries • Leather Industries • Leather Tanning • Fashion & Design • Jewelry & Creative Industries

  11. Ministry of Industry and Foreign Trade The Associates

  12. Ministry of Industry and Foreign Trade The Services Technical Support Product Testing • Process optimization across industries • Marble & natural stones • Plastics • Leather goods • Olive oil Incubators Innovation Projects • Plastics • Fashion & design • Waste Recycling • Energy Saving • Supply Chain Consolidation

  13. Ministry of Industry and Foreign Trade Case Studies of EIPs Attempts in Egypt“Robbiki Industrial Leather and Tanneries City”

  14. Ministry of Industry and Foreign Trade Vision Increasing Competitiveness of Egyptian Leather Tanning Products through the relocation of tanneries in Magra El Ouyoun area to a new industrial city under the main objective of developing the Egyptian leather tanning sector and increasing added value for tanned leather products. Objectives • Creation of 550 new tannery • Investments: 5.5 Milliard EGP • Production: Increasing production of tanned leather products to reach 250 million square feet /year with a percentage increase of 280% • Development: Production of high value added Finished tanned leather products. • Creation of new Job opportunities: 25,000 Worker • Exports: > 300 Million Dollar / year

  15. Ministry of Industry and Foreign Trade Project Management Applicant: Ministry of Industry and Foreign Trade (MIFT) Implementing Agency: General organization for the industrial and mining projects (IMC) Technological Partners: Technological Cooperation with foreign technological partners for developing production processes, decreasing pollution and increasing value added. Being a natural continuation of a previous initiative carried out in the framework of the first phase of the Debt for Development Swap Program, the project contributes to the creation of a new industrial specialized in tanning.

  16. Ministry of Industry and Foreign Trade • Location and Structure • “The RLC is located between Badr City and the 10th of Ramadan” • 60 Km away from Suez International airport and 54 Km away from Cairo International airport • Road connections to the cities of Suez, Ismailiya, Cairo and Delta cities and Railway to Cairo and Suez. • The RLC is designed jointly with the Italian Association of Tanning Machinery Manufacturers (ASSOMAC) according to international industrial zones’ standards as follows: • A quarter of the city is made of industrial units. • A quarter is allocated to service units. • A third quarter is provided for roads. • The remaining fourth quarter is assigned for green areas.

  17. Ministry of Industry and Foreign Trade Research and Development • Cooperation with foreign technological partners specialized in tanning processes for developing production processes, decreasing pollution and increasing value added. • Liquid Wastewater Treatment Plant: Establishment of WWTP for general effluents (1.2 million m2), Chromium recovery (treating 120 m3/day) and Saline water treatment (treating 600 m3/day) • Solid Waste Treatment: Landfill with a capacity of 33,000 m3/year, duration of 50 years and a solid waste treatment plant with a capacity of 400 tons/day. • Establishment of an Environmental Laboratory. • Training and technical support on Eco-Tanning.

  18. Ministry of Industry and Foreign Trade Industrial and Technological Services Establishment of a Leather Tanning Technology Center Area: 6000 m2 Services: • Training • Consultancies and Technical Assistance. • Quality, environmental, Chemical and Physical testing • Designing production lines and choosing machinery • Leather Tanning Equipment maintenance • Technology Transfer and innovations.

  19. Ministry of Industry and Foreign Trade Case Studies of EIPs Attempts in Egypt “Marble Technology Park Shaq Al-Thu'ban” • Description : • Shaq Al-Thu'ban (South of Cairo) contributes in the total production of Marble and Granite with 3M tons/year. • The amount of waste out of this industrial cluster is estimated to be 1M tons/year, where only 5% of this waste is being used in different industrial activities such as cement bricks, cement and concrete mix and paints.

  20. Ministry of Industry and Foreign Trade Case Studies of EIPs Attempts in Egypt “Marble Technology Park Shaq Al-Thu'ban” • Description: • The park is proposed to build a constitute of many phases: • The first phase will be the waste collection, sorting and processing. This will be done in the pre-processing industrial unit, which will be located in the upper part of the land. • The second phase will be the interaction between the labs, incubators and pre-processing industrial unit, where the incubator will use the 'know-how' of the technologies being tested in the labs, and the raw materials from the pre-processing industrial unit, to create a small scale production line. • The third phase will be the marketing of the new technologies and the patent registration. Each phase is explained in details below.

  21. Ministry of Industry and Foreign Trade Case Studies of EIPs Attempts in Egypt “Foundries Cluster at El-Safaa Industrial City” • Description: • The cluster was designed to reallocate all the whole heavily polluted foundries and smelters (Ferrous and Non-ferrous) in Shoubra El-Khima City to a new and planned industrial zone. • 80 foundries to be reallocated with new and environmentally sound technologies. • Creation of standard quality control and assurance system. • Establishment of Foundries training centre. • Promotion of local Manufacturing Progamme for foundries. • Creation of 16000 job opportunity through the supply chain of foundries.

  22. Alternative fuel for Cement industry Ministry of Industry and Foreign Trade Alternative Fuels in Cement Industry Tasks • Full assessment for 7 companies for the possibility of project implementation • Feasibility study • Implementation of 2 pilot projects Outputs • Implementation of the project within 2 pilot activities • Identification of best available technologies • Project dissemination Beneficiaries: Technology Transfer and Innovation Council (Associate Partners, GTZ, Fraunhofer Institute)

  23. Application of Slag (mixture of elements oxide) in Road Constructions Ministry of Industry and Foreign Trade • Company: Al Ezz Steel and Rebar's Factory • This project aims to: • Reuse of non valuable slag as valuable aggregate in road construction. • Minimize large area occupied by this huge amount of slag & reuse it. • Solve the national problem of accumulation of slag from all iron & steel companies • Eliminate dumping cost. and raise the quality of roads and reduce the maintenance costs of roads. • Forecast benefits: • This expected to be = 1,375,000 L.E./ year

  24. Waste Valorization Projects Ministry of Industry and Foreign Trade Project: Feasibility study for recycling of solid wastes from onion pealing & distillation in El Neanaya Company Project objective: Carrying out a feasibility study for recycling of solid waste of onion pealing and distillation by producing compost Activities of the project: • Installing of compositing system (technical requirements, equipments, area and manpower). • Preparing a pre-feasibility study for installation of composting system. • Identify the available financial packages for financing of the project.

  25. Acid Recovery from Wasted Spent Pickling Liquor Ministry of Industry and Foreign Trade • Company: Egyptian Iron and Steel Company, EISCO • This project aims to: • Replacing old technologies with cleaner production schemes which are concerned with the water pollution problem in the pickling department. • Having positive impact on the economics of the pickling unit as savings in sulphuricacid (H2SO4) and lime (CaCO3) consumption. • Forecast benefits: • This expected to be = 28,275,000 EGP/Year • The Paypack Period = 1 Year

  26. Ministry of Industry and Foreign Trade Environmental and Cleaner Production Audit “Installation a closed cycle unit to reduce the water consumption’’ • Company: El-Shourok Company • This project aims to: • The company needs to install a new closed cycle unit for reuse of the washing wastewater with capacity of 175,000 m³/ Year to: • Minimize the consumption of washing water processes. • Decrease the consumption of chemicals. • Forecast benefits: • The Total profit for reusing the washed waste water in new washing process is 400,000 L.E./ Year , and the payback period will be (1) year.

  27. Installation a Recycling unit for Polyethylene (PE) waste Ministry of Industry and Foreign Trade • Company: Italian Group Company • This project aims to: • Minimize the Polyethylene (PE) solid waste (13.5-20% of the used material) by applying the CP options as Good House Keeping (Low Cost - No Cost). • Investigating the possibility of energy savings in the company and raising the energy efficiency after the installation of the polypropylene lines. • Forecast benefits: • The installed recycling unit with capacity 750 Ton/ Year, • The payback period of it will be (4) year with total investment2, 219, 500 L.E.

  28. Recycle of Metal Alloys Scrap Ministry of Industry and Foreign Trade Company: EIPAL-Egyptian International Company for Aluminium Profiles This project aims to: • Recycle the scrap metal alloy dies (H 13 Tool Steel) to produce new dies with the same specification of the original. • Solve the national problem of accumulation of steel scrap from all companies of aluminum production companies. Cost benefit analysis: • Price of H13 Tool Steel Scrap = 2,000 L.E./ ton • Recovery cost = 15,000 L.E./ton • Price of imported H13 Tool Steel = 45,000 L.E/ton • Net Saving = 28,000 L.E./ ton • Annual produced scrap = 24 ton/year • Annual Net Saving = 672,000 L.E.

  29. The Problem: Energy loss through inefficient lighting system The Measure: Replace incandescent lamps with fluorescent lamps and electronic ballasts, Reducing lighting level to the standard level. Energy Efficiency Projects Ministry of Industry and Foreign Trade Improving lighting system: Using incandescent lamps lighting level more than standard level Replace by Cost reduction: Investment Costs: 46600 L.E Annual net savings: 138200 L.E Payback period: 4 months Environmental benefits: Reduced electricity consumption by 600 MWh/year = decreased carbon dioxide emissions by 160 tCO2 Incandescent lamp Fluorescent fixture Benefits Replace by Electromagnetic Ballast Electronic Ballast

  30. The Problem: High cost of the Energy consumption. The Measure: Replace the diesel burner with NG burner. Ministry of Industry and Foreign Trade Energy Efficiency Projects Fuel switching: High cost of diesel Cost reduction: Investment Costs: 25000 L.E Annual net savings: 150000 L.E Payback period: 2 months Environmental benefits: Decreased carbon dioxide emissions by 509 tCO2 Benefits Natural Gas Supply

  31. Thank youHanan El-HadaryEgypt National Cleaner Production CentreE-mail: h_elhadary@link.net

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