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Assembly for TRD/Upper TOF STA and Final Assembly of TRD/TOF System

Assembly for TRD/Upper TOF STA and Final Assembly of TRD/TOF System. Assembly Procedure (Draft). Assembly Jig 1. Fig. 1: Assembly Jig (Draft) for the TRD M-Structure and Upper TOF; assembled on a Plane. Assembly Step 1.

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Assembly for TRD/Upper TOF STA and Final Assembly of TRD/TOF System

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  1. Assembly for TRD/Upper TOF STAandFinal Assembly of TRD/TOF System Assembly Procedure (Draft) December 06, 2004

  2. Assembly Jig 1 Fig. 1: Assembly Jig (Draft) for the TRD M-Structure and Upper TOF; assembled on a Plane December 06, 2004

  3. Assembly Step 1 Fig. 2: Mount Corner Brackets to the End Plates of Assembly Jig 1 using the Fastener Threadholes of the Upper TOF December 06, 2004

  4. Assembly Step 2 Fig. 3: Mount M-Structure on Top of the Corner Brackets December 06, 2004

  5. Assembly Step 3 Fig. 4: Mount the Diagonal Struts to M-Structures December 06, 2004

  6. Assembly Step 4 Fig. 5a: Mount Upper Brackets to M-Structures December 06, 2004

  7. Assembly Step 4 Upper Brackets w/ Openings for Lifting Fig. 5b: Mount Upper Brackets to M-Structures December 06, 2004

  8. Structural Test Article (STA, Draft) for TRD Fig. 6: Assemble Part Representing Upper Plate of TRD on a Plane. Mount Arms and Load Representing TRD Octagon December 06, 2004

  9. Assembly Step 5 Lifting Device Fig. 7a: Mount TRD STA to Upper Brackets (Lifting Device connected to TRD STA) December 06, 2004

  10. Assembly Step 5 Fig. 7b: Mount TRD STA to Upper Brackets December 06, 2004

  11. Assembly Step 6 Fig. 8: Remove Jig 1 December 06, 2004

  12. Assembly Step 7 Fig. 9a: Lifting Device connected to Upper Brackets December 06, 2004

  13. Stands for TOF STA Assembly Step 7 TOF STA Fig. 9b: Lower the TRD onto the TOF STA and Bolt December 06, 2004

  14. Stands for TRD Assembly Step 7 TOF STA Fig. 9c: TRD/TOF on TRD Stands; Lifting Device removed December 06, 2004

  15. Assembly Step 8 TOF STA Fig. 10a: Mount the TRD-TOF-STA-System to the USS. Shimming and bolting to the USS. December 06, 2004

  16. Assembly Step 8 TOF STA Fig. 10b: Lifting Device removed. December 06, 2004

  17. Perform Static Load and Modal Testing (IABG Munich) December 06, 2004

  18. Stands for TRD Assembly Step 9 TOF STA Fig. 11: TRD-TOF-STA-System removed from USS, mounted on Stands December 06, 2004

  19. Assembly Step 10 Fig. 12: TOF-STA removed December 06, 2004

  20. Assembly Step 10 Fig. 12a: Lifting Device Removed December 06, 2004

  21. Assembly Step 11 Fig. 13: Mount Jig1 December 06, 2004

  22. Ship to Aachen for Final Assembly of TRD December 06, 2004

  23. Assembly Step 12 Fig. 14: Mount Lifting Device to Remove TRD STA December 06, 2004

  24. Assembly Step 12 Fig. 15: TRD STA Removed December 06, 2004

  25. Assembly Step 13 Fig. 16: Mount TRD into the M-Structure December 06, 2004

  26. Ship back to Geneva for Final Assembly of the TRD/TOF-System December 06, 2004

  27. Assembly Step 14 Fig. 17: Mount Flight TOF by Lowering TRD over TOF December 06, 2004

  28. Assembly Step 14 Fig. 18: Mount M-Structure Stands and Remove TOF Stands December 06, 2004

  29. Assembly Step 15 Fig. 19: Assemble MLI December 06, 2004

  30. Assembly Step 16 TRD/TOF with MLI Fig. 20: Move to USS December 06, 2004

  31. Assembly Steps • Mount Corner Brackets to the End Plates of Assembly Jig 1 using the Fastener Threadholes of the Upper TOF • Mount M-Structure on Top of the Corner Brackets • Mount the Diagonal Struts to M-Structure • Mount Upper Brackets to M-Structure • Mount TRD STA to Upper Brackets • Remove Jig 1 • Lower the TRD onto the TOF STA Using the Lifting Device, Connect Them and Mount it on TRD Stands • Move the Structure to the USS Interfaces and Determine Amount of Shimming. Bolt it to the USS December 06, 2004

  32. Assembly Steps (Continued) Perform Static Load Testing at IABG Munich • TRD-TOF-STA-System removed from USS, mounted on Stands • TOF-STA removed • Mount Jig 1 Ship to Aachen • TRD STA removed • Mount Flight Octagon Using Lifting Device. Do all Cabling and Tubing. Do Final Testing Ship to Geneva • Mount Flight TOF • Assemble MLI • Move to USS December 06, 2004

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