ABB standard drive ACS550

1. ABB standard drive ACS550

2. Convenience with all the aspects

3. Base product strategy ACS800 1,1…3000kW System Integrator Drives Specialist Automation Distributor ACS550 0,75…355kW Power Transmission Whole Seller Catalog House /www 1 100 1000 5000 = specification focus

4. ACS550 Target markets • Standard Drive : • Focus Channel : • Logistical distribution • Technical distribution(Product) • Technical distribution(Solution) • Industry : • All industries requiring simplicity, focused power range and standard product • Applications: • P&F • constant torque • sensorless vector control performance enough • Also available: • HVAC product

5. ACS550, THE drive New ABB Low Voltage AC Drive • Part of the family - The ABB Drive • Reliable quality product • Global support • Convenient with all the aspects • Simple selection • Excellence in connectivity • Intuitiveness • All inside as standard

6. 0,75 to 5,5 kW up to 11 kW up to 18,5 kW up to 37 kW up to 45 kW up to 110 kW up to 160 kW up to 355 kW Orange: The ACS550 • Complete power range • 0.75 - 355 kW, 1 - 500 HP • 3 phase 200 V (up to 75 kW) and 400 V series • IP21 / UL Type 1 • IP54 / UL Type 12 (R1-R6 only)

7. Iout 150 % 100 % 1 minute Time • Normal use • use with 110% load ability for 1 minute every 10 minutes. Iout 110 % 100 % 1 minute Time Use of drive • Heavy duty use • use with 150% load ability for 1 minute every 10 minutes. In Ihd

8. Iout 180 % 100 % 2 seconds Time Use of drive • Maximum load ability • use with 180% load ability for 2 seconds every minute. Ihd

9. ACS550, Ratings Ambient temperature : 40 ºC Based on 6 pole motors. Switching frequency : 4kHz

10. 330 430 490 596 212 125 222 125 231 203 262 ACS550, dimensions IP21 R1 R2 203 R3 R4 Dimensions are in [mm]. R1 - R2 : same size as ACS 400. R3 - R4 : Depth and height smaller than ACS 400.

11. 602 700 1507 286 265 2024 400 300 520 250 617 347 ACS550, dimensions IP21 R5 R6 R8 Dimensions are in [mm]. R7

12. Dimensions comparison ACS 550 vs. ACS 400 H2 H1

13. ACS550, dimensions 208 - 240 V

14. ACS550, dimensions 380 - 480 V

15. The ACS550 offers • Better EMC/harmonic performance • RFI-filter for first environment, restricted distribution with 30 m motor cable • Swinging choke • New motor control platform • Sensorless vector , scalar • Extended I/O compared to ACS 400 • One additional digital input, one additional analogue output and one additional relay. • Improved Fieldbus solution • Modbus protocol embedded • Others as snap-on options (same as ACS 800) • Assistant control panel • As standard • Built-in brake chopper • R1-R2

16. EMC • Built-in RFI-filter as standard for • 1st environment, unrestricted up to 10 m motor cables (conducted only) • (requires external filter) • 1st environment, restricted up to 100 m motor cables (30m for R3 and R4) • 2nd environment up to 100 m motor cables, for all frames • For longer cables external filters are available • New way to suppress harmonics caused by the inverter : ‘swinging chokes’. • DC choke with variable impedance reducing the harmonics. • Line current THD is less than ACS400

17. Swinging choke • New way to suppress harmonics cause by the inverter : ‘swinging chokes’. • At partial load is the reactance of the DC chock increased. • THD reduction up to 24.2% compared to ACS400!!

18. Swinging choke • New“Swinging” DC Link Choke • Designed to reduce harmonics at full and partial loads • Perfect for Variable Torque Centrifugal Loads

19. Medium voltage network Propagation of conducted emissions Industrial low-voltage network Public low-voltage network Point of measurement Point of measurement for conducted emission 2nd Environment 1st Environment Boundary of installation 10 m Point of measurement for radiated emission PDS Equipment (emitter) (victim) EMC

20. EN 55011 CISPR 11 Class B EN 55011 CISPR 11 Class A Group 1 Test Standard EMC EN 61800 - 3 First environment Unrestricted distribution EN 61800 - 3 First environment Restricted distribution EN 61800 - 3 Second environment Product Standard

21. EMC

22. Radiated emissions 70 60 50 1st unres. 40 1st restr. Amplitude (dBuV/m) 2nd 30 20 10 10 100 1000 Frequency (MHz) EMC

23. ACS 550 Main Circuit Board (OINT) DC-link Output phases (R1 & R2 Braking resistor output) Line Side MOV Snubbers (1550V) Gate driver Section DC-capacitors Power Supply EMC Capacitors Input Diode 1600 PIV Bus Choke Leads Cooling Fan +24VDC Current transducers

24. ACS 550-01 Hardware • ACS550 Wall Mounted • R1 to R6 Frame Size • 0,75 to 110 kW • IP 21, UL Type 1 (NEMA 1) Series • IP 54, UL Type 12

25. ACS 550-01 Hardware Panel with a “plug” shown inside R1 Base Unit Relay Option Fieldbus Module

26. ACS 550-01 Hardware Embedded FB Connector R1 Skeleton Relay Option Anybus Module Anybus Connector Panel “plug” Relay Outputs Digital Inputs Analog I/O IP 54 Fan Mounting

27. ACS 550-01 Hardware IP54 wire entry plate IP54 Internal fan On - off controlled cooling fan

28. ACS 550-01 Hardware • NewConnection Box Design • Same for Europe and US • Bottom and Side entrances • Plastic Cover integrates with Drive Side entrance

29. ACS 550-01 Hardware EU and US Connection Box Shield clamp

30. ACS 550-02 Hardware • ACS550 Floor standing • R7 and R8 Frame Size • 132 through 355 kW • IP 21 , UL Type 1 (NEMA 1) Series

31. ACS 550-02 Hardware Motor connections • ACS550 • Separate cabling pedestal • Possible to connect cabling before drive installation Supply connections

32. ACS 550-02 Hardware • Wheels under the unit • Easy to pull the drive on or off • No need to disconnect the power cables, when removing the unit

33. ACS550-02 Hardware R7 Fan transformer Fan fuses OMIO board DC Capacitors

34. Fan transformer AC Choke Heat sink with Input bridge and IGBT elements Charging resistor OITF Board APOW Board Common mode choke Fan DC Capacitors Current transducer Pedestal with AC input and output ACS550-02 Hardware R7

35. ACS550-02 Hardware R8 Fan transformer Input bridge DC Capacitors Fan Cover OPEX with OMIO board

36. ACS550-02 Hardware R8 AC Choke Fan transformer APOW Board OITF Board Heat sink with two IGBT elements Current transducer DC Capacitors Fan Common mode choke

37. New software features • Sensorless vector control • Up to 12 kHz switching frequency at reduced current for R1-R4 • Automatic noise reduction • Switching frequency goes up when load decreases. • Motor thermistor input (both PT 100 and PTC) • Two independent PID’s • On - Off controlled cooling fan

38. Questions What is the maximum power with ACS550 ? What is the maximum motor cable length to fulfil 2nd environment EMC-regulations ? What is the over-load ability of the normal use rating ?

39. New features on IO side • 6 DI’s: Positive/negative logic • 2 AI’s: V or I input, 2 ms update rate • 2 AO’s: 0-20mA, • 3 RO’s: 2A/230V output • Serial Communications • Embedded RS485 type OR Plug-in fieldbus modules • Option Boards • 3 Relay outputs (6 pins) • No same numbers in terminals

40. Control Board (user’s view) (5) 6 DIs R1-R6 OINT ORANGE Control Board OMIO 24V Power To OITF(R7-8) R7-R8 OPEX Optical Link 2 Fiber Optos Power Supply (2) 3 RO Sync Port Fibers HIGH VOLTAGE ISOLATION 24V 2 AIs (1) 2 AOs For R7-R8 10V ref. User’s Field Bus Serial Link AnyBus Option Board Embedded Protocols RS485 types MODBUS Shared Port 3 Relays Option Bd ORLY For PFC Macro RS232 Panel ( ) ACS 400 features

41. ACS 550 Hardware Switches for AI reference Panel connector • Analog inputs • 2 programmable AI • Analog Outputs • 2 programmable AO +24VDC to Customer (250 mA) DCOM to GND Jumper • Digital inputs • 6 programmable DI 3 programmable Form C relay outputs • Option Slot 1 • 3-relay • Option Slot 2 • Fieldbus Modules RS-485 serial connection for embedded fieldbus protocol

42. IO board Panel connection Analogue inputs and outputs Digital inputs Option Slot 1 Relay output extension Relay connections Embedded Fieldbus Option slot 2: Plug-in fieldbus connection

43. ACS 550 Hardware • New Control Board (OMIO) • 2 Programmable Analog Inputs • 2 Programmable Analog Outputs • 6 Programmable Digital Inputs (sink or source) • 6 Programmable Relay Outputs possible (3 standard) • 150 MHz DSP vs 18 MHz ACS 400 • Twice as much memory compared to ACS 400 • Faster responding AI and DI • Newfan design • On/Off using transistor output • Easily removable • Fan kit available

44. I/O configuration - ABB standard application macro

45. OR Assistant control panel (as standard) Basic control panel Relay Output Extension Module Plug-in Fieldbus Internal options

46. ACS 550 Hardware • NewInternal Option Modules • OREL-01 Relay Module • 3 Form C Relay rated 2 A max current with switching capacity of 6 A (24V DC resistive), 1500 VA (250 VAC) • Designated RO4 through RO6 • On and Off Delays 0 to 3600 seconds • Programmable for same functions as RO1-RO3

47. User interfaces • Assistant control panel functions • Run the start-up, maintenance and diagnostic assistants in conjunction with drive software • Has help button, gives manual information • List of changed parameters • Real time clock • 14 languages supported in the same panel • Basic control panel • Implement panel protocol to display and modify parameters • Upload or download capabilities

48. Assistant control panel • Buttons of the Assistant control panel: Soft key 2 Function Soft key 1 function Soft key 1 Soft key 2 Up button (to change parameters and their value) Down button (to change parameters and their value) Loc / Rem mode Help button Start button Stop button

49. Initial display Menu button Menu Arrow buttons Changed Parameter Macro’s Assistants Parameters Fault logger Enter button Are the same button Assistant control panel - navigation • Menu structure: • The editing principles resembles that of a mobile phone.

50. Assistants • Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list. • Maintenance assistant can set the drive to criteria to insert preventive maintenance. • Diagnostic assistant, is activated when a fault occurs.Gives suggestions to fix the system based on drive common sense.