Forkview Camera – Elevating Safety and Precision in Warehouse Operations

1. Case Study Forkview Camera – Elevating Safety and Precision in Warehouse Operations Introduction In a fast-paced warehouse environment, precision and visibility are paramount, especially when handling goods from high stock placements. One of the largest warehousing companies in the UK (name anonymized for privacy) faced persistent challenges in ensuring efficient and safe operations with forklifts, particularly during the retrieval and placement of goods at elevated heights. SharpEagle’s wireless Forkview Camera System provided an innovative and effective solution, specifically designed to enhance the safety, speed, and accuracy of forklift operations without the need for complicated wiring setups. The Problem The warehouse operations were plagued by several key issues: ● Limited Visibility at Heights: Operators struggled to see forktipsandthe surrounding area when lifting goods to or from high aisles, increasing the risk of misplacing goods and leading to accidents or damaged inventory. ● ErgonomicsandOperatorStrain:Repeatedstrainonoperators,particularlyinhigh rack settings, led to fatigue and discomfort, decreasing productivity and increasing the chance of mistakes. ● DamagetoGoods:Poorvisibilitywhilepositioningforksresultedinaccidental damage to products, especially in high-aisle warehouses. ● SlowOperations:Thelackofreal-timevisualguidancesloweddownoverall efficiency, requiring operators to proceed with extreme caution. ● OperatorConfidence:Thecombinationoflimitedvisibilityandstrainreduced confidence among operators, further impacting their speed and accuracy. Specific statistics prior to the solution included: ● A20%increaseinproductdamageduetomisplacedormisalignedforksduring high-aisle operations. ● A10%decreaseinoperatorefficiencycausedbyreducedvisibilityandtheneed for manual alignment. ● Anincreaseinoperatorfatigue,particularlywhendealingwithgoodsplacedat higher levels. The Solution SharpEagle’s wireless Forkview Camera System was installed to directly address these challenges. The system includes: ● WirelessFork-MountedCamera:Ahigh-definition,wirelesscameramountedonthe forks, providing a clear view of the fork tips and the surrounding area. This eliminated the need for extensive cable management and allowed for smooth, uninterrupted operations.

2. Monitor: A real-time video feed displayed on a monitor in the operator’s cabin, helping them guide the forks with precision. The wireless setup simplified installation and maintenance, offering more flexibility for different forklift models. Durable and Weatherproof: The camera system is IP69K-rated, meaning it is water and dust-proof, shock-resistant, and can withstand temperatures ranging from -20°C to +70°C. Its rugged design makes it ideal for harsh warehouse environments, ensuring longevity and consistent performance. ● ● The Results After implementing SharpEagle’s wireless Forkview Camera System, the warehousing company experienced several improvements: 1. EnhancedVisibilityandPrecision: ○ Operatorsreporteda30%reductioninproductdamage,thankstotheclear visibility provided by the wireless Forkview Camera. The ability to accurately place forks on pallets at elevated heights significantly reduced errors. 2. ImprovedOperatorEfficiencyandReducedStrain: ○ Forkliftoperatorscompletedtasks20%faster,withfewerbreaksrequiredto readjust or manually check positioning. The wireless setup eliminated the hassle of managing cables, allowing for smoother forklift movements and less downtime. 3. IncreasedSafetyandOperatorConfidence: ○ Thecamerasystem’sreal-timefeedbackminimizedtheriskofaccidents, including misjudging fork placement or accidentally pushing pallets off racks. Operators reported a 40% increase in confidence, knowing they could rely on the wireless system for precise guidance. 4. OperationalSpeedandCostSavings: ○ Theincreasedoperationalspeed,combinedwithreducedproductdamage, resulted in significant cost savings. The warehouse estimated that they saved £8,000 annually due to fewer damaged goods and reduced operational delays. The wireless installation further saved costs and reduced maintenance efforts. Conclusion SharpEagle’s wireless Forkview Camera System transformed the warehousing company’s operations by enhancing visibility, improving efficiency, and reducing accidents. Its wireless design, combined with durability and real-time visual feedback, eliminated the complexities of traditional wired setups, making it the perfect tool for modern warehouses dealing with high-rack storage. For more information on how SharpEagle’s wireless Forkview Camera System can enhance your warehouse operations, visit our website or contact us directly.