BeLink Solutions Techblick presentation
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BeLink Solutions Techblick presentation
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Presentation Transcript
BeLink Solutions Industrialization of Printed Electronics technology moving from POC to high volumes. A Smart factory with dedicated teams of experts at your service
Our History More than 30 years of success story ! 2017 - 2014 - 2016 La Ferté Bernard’s team launched BeLink Solutions La Ferté Bernard, 2 hours from Paris Productivity Improvement & Head-up displays development for Visteon 2001 - 2013 High-performance and reliability automotive products for Johnson Controls 1991 - 2000 Garage Equipment & electronics components for GSM 1987 - 1990 The factory was built
BeLink Solutions at a glance ! Our Key figures : • About 40M€ annual revenue • 200 employees : 50% engineers & technicians AUTOMOTIVE Our Purpose : • A Contract Design for Manufacturing Partner (D+M or M). • A 4.0 factory : AGVs, Robots, fully automated production lines... • Electronics, Screen Printing and Printed Electronics capabilities INDUSTRY Our DNA : • Automotive electronics manufacturing processes & focus on "Zero Defect" as sole standard • International customers basis (Export 80% of total revenue) SMART HOME & BUILDING
From Concept to Reality Innovative Workshops starting at concept phase 1 Multiple services under the same roof ! Design activities including DfX (DfM, DfT, DfP) 2 6 Smart Manufacturing services Prototyping support (including Lessons Learned) 3 7 Lab on-site capabilities Development of custom machines and electronics involved in testing, production and industrial vision; 4 8 WW Logistics capabilities Screen printing with thermal form process & 3D Printing equipment 9 5 After Sales Services
R&D Services From prototyping to mass production Our IATF certified R&D team provides you expertise and support to develop your projects from specification. We supply DFM&A on PCB and assembled products ensuring: • Low Scrap Level • Strong Products • Process & Test strategy Optimization
Our Competences & Supply Electronics Engineering Electronics Products design expertise Expertise and Repair/Rework Prototyping Flexible SMD and Assy for prototyping Industrialization Test development. Manufacturing lines design and building. Equipment for internal production AND external customer production lines (GECOE BU) Logistics Suppliers and customers relationships management. Shipping Worldwide Quality Serial production SMD & Assy lines for small, medium and high volume. Automation where justified Automotive quality culture - single digit PPM. Process control at each process step
SMD Capabilities 10.000 PCBA/Day Up to 10 Million Components a Day • 5 SMD lines, 3 Single lane lines and 2 dual lane lines • PANASONIC chip-shooters (new gen) • Solder Paste Automatic Optical Inspection : 2D Modus & 3D PARMI • After Oven automatic Optical Inspection: 3D AOI OMRON & X-ray • In Circuit Testers • Functional tester • Odds forms placement for fuses, relays and connectors, pin-in-paste, press fit • Reflow & Selective waves soldering • Highly automated & standardized • Full proactive traceability (ITAC)
SMD Capabilities SMD components mounted on 3D shape
FINAL ASSY Capabilities Up to 10.000 parts a day • 8 assembly lines • Coating (Deep & Spray) • One Piece Flow principles • Lean Manufacturing/ Standardized work • Wide use of Poka-Yoke content • 1 high volume robotized cell for final test and box build (BCM)
Prod. Capacity: Up to 180k pieces/week in 3 shifts • Clean room class 7 • 3 screen printing lines • 1 prototype line • 1 gluing machine • 1 die cutting machine • 1 high pressure forming machine and punching machine for 3D dials • Custom Inks Design Screen Printing Capabilities
Flat OEM Screen Printing OEM customers Thermoformed OEM Flexible OEM Curved OEM Decorative OEM
Sreen printing x times: Multilayers Screen Printing Ink drying BeLink Solutions Printed Electronics (PE) Sheet cutting Sheet electrical tests Manufacturing Processes to overcome Gluing of LEDs Gluing of LEDs Gluing of cpts Guing of cpts Drying/Polym. Drying/Polym. Drying/Polym. Drying/Polym. Test Test Test Test 3D Forming 3D Forming 3D Forming 2D PE 3D PE 2D PE 3D PE+ LEDs 2D PE and components 3D PE and components Automotive environmental tests HMI 2D HMI 3D HMI + LEDs in 2D HIM + LEDs in 3D HIM + Elect in 2D HIM + Elect in 3D March 2022 12
Printed Electronics by BeLink Solutions Multi layer Printing Of Conductive inks Multi layer Printing Of Conductive inks and and Impression sur film Dielectric inks Dielectric inks Gluing of other Gluing of other components components Gluing of LEDs Gluing of LEDs 3D Forming 3D Forming 3D Forming 3D Printed Electronics + components 2D 3D 3D 2D 2D Printed Electronics Printed Electronics Printed Electronics + LEDS Printed Electronics + components Printed Electronics + LEDS CONFIDENTIAL CONFIDENTIAL
Printed Electronics Our strength: High experience in electronics and printing technologies. We now combine both expertise to offer flexible printed electronics • Fast prototype build using dedicated ATMA screen printer
R&D Services Benchmark & Innovation on existing products We do benchmarks of existing products which are based on conventional electronics design We do innovations and savings through : • Printed Electronics instead of PCBA • Printed Electronics instead of wire harnesses • Printed Electronics instead of connectors 1,2 Euros Saving
Printed Electronics
SMART SURFACES Decorative Backlighted 3D formed Printed Electronics Backlighted Textured “A” surface suitable for IMD
Castellated ECU SMD Printed Electronics SMD components assembled on a 3D shape Capacitive touches Capacitive sliders Sideleds Backlighting SMD connector
Printed Electronics BGA and Castellated SMD Printed Electronics
Printed Electronics Printed Electronics Castellated BGA
Thank you for your attention Mr Pierre BALL, Sales & Marketing Director Pierre.Ball@BeLink-solutions.com +33 6 72 99 41 47 www.belink-solutions.com