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Enhancing Surface Finishing with Automation: XMPRO-10 PLC in Burnishing Machines

Surface finishing is vital in manufacturing, directly impacting product quality, durability, and performance. Among finishing methods, burnishing stands out as a cost-effective, non-abrasive process that enhances hardness, wear resistance, and corrosion protection. However, manual or semi-automated burnishing often leads to inconsistent results, time-consuming setups, and lack of traceability.<br><br>By integrating Messungu2019s XMPRO-10 PLC, burnishing machines achieve automated control, real-time monitoring, precision pressure regulation, recipe management, and advanced safety features.

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Enhancing Surface Finishing with Automation: XMPRO-10 PLC in Burnishing Machines

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  1. PRECISION LEAK TESTING FOR ENGINE CASINGS WITH MESSUNG’S XMPRO-10 PLC www.messungautomation.co.in

  2. Introduction Leak integrity is critical in engine casings to prevent costly failures—discover howMessung’s XMPro-10 PLC integrates advanced automation and Industry 4.0 capabilitiesto deliver precise, reliable leak testing. • Engine casing leaks cause costly downtime and safety risks • Critical across automotive, construction, and electronics • Manufacturers use Automation systems and Industry 4.0 based controllers • Messung’s XMPro-10 PLC ensures precise, reliable leak testing www.messungautomation.co.in

  3. Role of XMPro-10 PLC in Leak Testing • Central control managing precise test sequences • Integrates with sensors and actuators via PLC Control Systems • Flexible and high-speed automation with IEC 61131 based PLC standards • Built-in Safety PLC features safeguard operators and equipment www.messungautomation.co.in

  4. System Components • XMPro-10 PLC with expansion modules (XM-DI16, XM-DO16T) • Sensors: pressure, flow, level, proximity for accurate leak detection • Pneumatic actuators for clamping and chamber sealing • Operator panel with HMI with PLC controllers for real-time monitoring www.messungautomation.co.in

  5. Working Operation & HMI Features • Auto Home Position Verification and two-hand start for safety • Clamping, sealing, chamber filling, and leak detection steps • Real-time status, alarms, password-protected job tracking • Visual cycle progression and fault alerts via HMI (Human-Machine Interface) www.messungautomation.co.in

  6. Technical Advantages • Consistent, repeatable leak detection automation • Precision control of pressure and fluid flow • Modular design supports system expansion • Real-time diagnostics and PLC Remote Monitoring reduce downtime www.messungautomation.co.in

  7. Application Areas & Industry Compliance • Automotive, construction, electronics leak testing • Supports ASTM E283 (air leakage) and ASTM E331 (water penetration) standards • Helps manufacturers ensure global regulatory compliance • Reduces liability and strengthens customer confidence www.messungautomation.co.in

  8. Conclusion • Fully automated, precise leak testing with traceability • Ensures compliance with stringent quality and safety standards • Enables faster cycle times, less downtime, and consistent product quality • Seamlessly integrates into Industry 4.0 based controller systems for future-ready production With Messung’s XMPro-10 PLC, manufacturers achieve unparalleled quality compliance andoperational efficiency, elevating leak testing through smart automation and Industry 4.0 innovation. KEYWORDS: Automation systems, Automation controllers, Industry 4.0 based controller,XMPro-10 PLC, IEC 61131 based PLC, PLC Control Systems, Intelligent PLC, Programmable logic controllers, Programmable Logic Controller, Safety PLCs, Safety PLC, PLC Software, Modular PLC,PLC Modules, Modbus, Ethernet/IP PLC, HMI with PLC controllers, HMI (Human-Machine Interface), Digital inputs, Digital outputs, PLC Remote Monitoring, PLC Maintenance, PLC Training,PLC Programming, Connected PLC www.messungautomation.co.in

  9. THANK YOU. Contact us MESSUNG SYSTEMS PVT. LTD. Office No.420, Tower -2,World Trade Center, Kharadi, Pune, India - 411 014. T: +91 9561703619 | E: info@messung.com www.messungautomation.co.in

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