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SMARTER SURFACE PROTECTION – PLC AUTOMATION IN AUTOPHORETIC COATING PLANTS

In modern manufacturing, surface coating is not just cosmetic-itu2019s essential for durability, corrosion resistance, and performance. Autophoretic coating (also known as<br>A-coating) has emerged as a water-based, eco-friendly alternative to electro-coating. When combined with<br>PLC-based automation, it becomes a powerful,<br>scalable solution for high-quality, uniform metal finishing.<br><br>Because letu2019s face itu2014metal without proper protection<br>is like a knight without armour. And when it comes to smart, sustainable coating, autophoretic coating is the unsung hero. Pair this eco-warrior coating with PLC auto

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SMARTER SURFACE PROTECTION – PLC AUTOMATION IN AUTOPHORETIC COATING PLANTS

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  1. Smarter Surface Protection – PLC Automation in Autophoretic Coating Plants www.messungautomation.co.in

  2. In modern manufacturing, surface coating is not just cosmetic-it’s essential for durability, corrosion resistance, and performance. Autophoretic coating (also known asA-coating) has emerged as a water-based, eco-friendly alternative to electro-coating. When combined withPLC-based automation, it becomes a powerful,scalable solution for high-quality, uniform metal finishing. Because let’s face it—metal without proper protectionis like a knight without armour. And when it comes to smart, sustainable coating, autophoretic coating is the unsung hero. Pair this eco-warrior coating with PLC automation, and what you get is nothing short of magic. At Messung Industrial Automation, we believe the perfect coat is not just about shine-it's about smarts, speed,and sustainability. www.messungautomation.co.in

  3. What is Autophoretic Coating? It’s a process where metal parts are dippedin a reactive water-based solution.A self-depositing layer forms on the surfacewithout electric current. Unlike traditionalmethods, A-coating lets chemistry takethe wheel. Why Industries Are Makingthe Switch It avoids the need for heavy electric setupsand provides uniform coverage even in complexgeometries. Since it is water-based, it is veryenvironmentally friendly. www.messungautomation.co.in

  4. Where Is It Being Used? From under-the-hood car parts torefrigerator frames, A-coating is used in: • Automotive parts • Appliance components • Agricultural and construction machinery • General industrial structures Its simplicity belies its power, ushering ina cleaner, smarter way to protect surfaceswithout compromising on quality or cost. www.messungsmart.com

  5. Role of PLC in the Coating Plant In autophoretic coating, precision begins with automation: the ProgrammableLogic Controller (PLC)-the central nervous system of your plant. Precision Process Automation –The PLC helps everything work together: • Tank temperature • Solution pressure & pH levels • Cycle timing for each dip and rise Material Handling Magic –Our PLC guides parts through: • Degreasing • Surface conditioning • Coating dip • Rinsing & curing • Circulation & Filtration Mastery –PLC systems manage: • Fluid circulation • Filtration cycles • Solution replacement timing • Synchronisation withProcess Controllers – • Everything moves with precision.No drips, no downtime. www.messungautomation.co.in

  6. NX-ERA JET PLC System Architecture Our flagship NX-ERA JET PLC is compact,rugged, and reliable. MODBUS & TCP/IPBuilt-in communication protocols like: • MODBUS TCP/IP • MODBUS RTU Ethernet-Based ControllersHigh-speed data sync. Zero lag, max productivity. HMI with PLC ControllersUser-friendly HMIs mean even non-techiescan operate. Tap, drag, drop-and coat! Whether you're scaling up or starting smart, this systemoffers the flexibility and intelligence your operations demand. www.messungautomation.co.in

  7. Advanced PLC Automation for Smart Manufacturing In Industry 4.0, surface coating is about intelligence.Advanced PLC automation is the powerhouse behind your plant’s performance. • Modular, Compact & Ready to Go • Motion Control with Millisecond Precision • Material Handling without a sweat This is smart automation that adapts to demand.With Messung’s PLC-powered intelligence, your coating plant evolves. www.messungautomation.co.in

  8. Smart. Sustainable. Secure. Messung’s PLC automation is redefining A-coating systems: • Built for Harsh Realities – Conformal-coated PLCs endure extreme environments. • Safety Meets Smarts – Integrated Safety PLCs ensure real-time fault alerts. • Industry 4.0-Based Controllers - PLC with IoT for real-time monitoring • MQTT-based PLCs for cloud-friendly data • Full integration with SCADA, BMS, and more Green Gains • Water-based chemistry reduces emissions • Smart PLCs minimise waste • Cleaner coatings, smarter conscience www.messungautomation.co.in

  9. Business Benefits of PLC-Based Automation Success needs consistency, efficiency, and scalability.PLC automation transforms operations. • Uniformity Every Time No guesswork. Just consistent, repeatable quality. • Never any Downtime Real-time alerts resolve issues before they escalate. • Easy to Maintain & Scale Proactive alerts and modular expansion ensure future-readiness. PLC automation is not just a control system, it’s a business strategy. www.messungautomation.co.in

  10. Conclusion - The Final Coat A surface is only as strong as the system behind it. Messung’s PLC automation delivers unmatched precision, efficiency, and sustainability. From predictive maintenance to seamless IoT integration, it’s a complete solution. Upgrade your coat. Upgrade your process. Upgrade with Messung PLCs-where intelligent automation meets perfect protection. www.messungautomation.co.in

  11. Thank you. Contact us MESSUNG SYSTEMS PVT. LTD. Office No.420, Tower -2,World Trade Center, Kharadi, Pune, India - 411 014. T: +91 9561703619| E: info@messung.com www.messungautomation.co.in

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