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Beaune, 02 avril 2009

Beaune, 02 avril 2009

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Beaune, 02 avril 2009

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  1. Frédéric Blanchard Directeur de site Beaune, 02 avril 2009

  2. ARTENIUS PET Recycling Ste Marie la Blanche (France)

  3. La Seda Barcelona - Current Situation • Following the recent acquisitions, LSB has become a company with: • Over 1,000 million euros market capitalisation • Sales (2008): 2.3 billion euros • EBITDA (2008): 183 million euros • Over 2,200 workers • LSB has 22 plants in Spain, Portugal, Italy, France, United Kingdom, Belgium, Germany, Morocco, Greece, Turkey and Romania • LSB is focused on the production of PET and is the largest producer and converter of PET in the European market with: • 1 Million tonnes of PET • 12 Billion units of Preforms • 500,000 tonnes of PTA • Over 30,000 tonnes of recycled PET

  4. LSB Production Capacities Capacities (‘000 tons) LSB Combined Business IQA Artenius IT Artenius UK Artenius PT Artenius RO Artenius St Roque Artenius Hellas Artenius Prat Artenius Turkpet APPE PET Preforms 310,000 - - - - - 10,000 - 373,000 3,000 50,000 PET - 190,000 - 200,000 150,000 70,000 - 175,000 995,000 80,000 130,000 PTA - - - - 500,000 - - - 500,000 - - Base Chemicals - - 234,000 - - - - - 234,000 - - LSB Company Structure

  5. ChemicalDivision PET & PREFORM Division + + Recycling PTA Division Upstream and downstream growth Strategy Oxygen Ethylene Oxide MEG Ethylene H2O Final Customer PET Preform Petrochemical (Naptha) Blowing Petroleum PTA Paraxylene

  6. RECYCLAGE

  7. 2008 Statistics PET Bottles collection - Europe 1 500 Mio t Sorted PET bales – 27 European countries up 8% (.000 tons per year)

  8. 2007 Statistics Application segment - RPET 2007 Sheet Fibres BtoB (Injection-Soufflage) Strapping injection

  9. APPE – RECYCLING PLANT HISTORY • 1990 : Démarrage d’une ligne de recyclage de PETàNovi (USA) • JonhsonControls • 1991 à 1993 : Développement du process “Supercycle” • JonhsonControls • 1994 : FDA – lettre de non objection • JonhsonControls • 1996 : Décision de construire une unité de recyclage en France • SchmalbachLubeca • 1998 : Démarrage de l’usine de Beaune (6 000 t/a) • SchmalbachLubeca • 2002 : Extension du site de Beaune (25 000 t/a) • Amcor Pet Packaging • 2007 : Installation d’une presse à injecter (Hypet 300) • Amcor Pet Packaging • 2008 : Installation of 1 Hypet 300 + 2 Hypet 40 • Artenius Pet Packaging • 2009 : Augmentation de la capacité de recyclage (35 000 t/a) • Artenius Pet Packaging

  10. BEAUNE RECYCLING PLANT, FRANCE Démarrage Janvier 1998 20 employés en 1998 90 employés en 2002 125 employés en 2008 Ligne de lavage Input - 33 ktons/a  45 ktons/a Output - 25 ktons/a  35 ktons/a Extrusion Hall 3 lignes – 25 ktons/a  35 ktons/a SSP 2 lignes – 17 ktons/a  35 ktons/a Injection 4 presses à injecter Produits: Supercycle – 17 K tons/a Nucycle – 8 K tons/a Preforms – 700 Mio de capacité

  11. SUPERCYCLE PROCESS 17 000 t - SY 8 000 t - NY Deposit System 25 000 t of Flakes 25 000 t of Pellets Nucycle Resin Supercycle Resin Solid Stating Extrusion Washing PET Bottles PET Flakes Collection System 33 000 t of bottles

  12. Raw Material : Bottles purchase (2008) • ¤ France (70%) • - Mostly light blue – Q4 • - Balance colored mixed – Q5/Q6 • Valorplast = 70% • Others = 30% • ¤ Belgium – Fost Plus (19%) • - Clear bales from the collection system • - Blue bales • ¤ Germany – Various (10%) • - 100 % clear (bales, brickets, bulk) • - Petcycle, deposit • ¤ Others (1%)

  13. Raw Material : Bottles purchase (2008) • Selection of raw materials : • Specifications • Deliveries control • Bales sorting and evaluation • Industrial trials from washing to polycondensation • Sustainability review on the first deliveries • Information to supplier on the improvements required if needed

  14. PROCESS STEP 1 – BOTTLES TO FLAKES

  15. PROCESS STEP 2 – FLAKES TO PELLETS EXTRUDER TYPES Ligne 1 : Twinscrew Extruder - David Standard : 1 t / h Ligne 2 : Erema extruder withVacurema : 0,6 t / h Ligne 3 : Ring extruder fromBuhler : 1,5 t / h

  16. RingExtruder APPE/Bühler: bottle-to-bottle System Drying and crystallization Sorted and washed post-consumer PET flakes Solid statepolyconden- sation Solid state drying Melt decontamination Melt filtration Cooling Granulation Bottle grade PET pellets

  17. PROCESS STEP 3: NucycletoSupercycle Solid Stating: Ligne 1 : Batch SSP (Stokes) : 0,600 t / h Ligne 2 : NA Ligne 3 : Continuous SSP from Buhler : 1,5 t / h

  18. PROCESS STEP 3: NucycletoSupercycle SSP 3  Continuous SSP - Bülher  Output rate : 1,5 T / H

  19. merci