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Digital Way WattPilote u0e23u0e30u0e1au0e1au0e15u0e23u0e27u0e08u0e2au0e2du0e1au0e40u0e04u0e23u0e37u0e48u0e2du0e07u0e21u0e37u0e2du0e41u0e25u0e30u0e40u0e04u0e23u0e37u0e48u0e2du0e07u0e08u0e31u0e01u0e23u0e41u0e1au0e1au0e40u0e23u0e35u0e22u0e25u0e44u0e17u0e21u0e4cu0e1au0e19u0e40u0e04u0e23u0e37u0e48u0e2du0e07 CNC u0e15u0e32u0e21u0e41u0e19u0e27u0e04u0e34u0e14 Cyber Factory u0e0au0e48u0e27u0e22u0e40u0e1bu0e25u0e35u0e48u0e22u0e19u0e1cu0e48u0e32u0e19u0e2au0e39u0e48 Smart Manufacturing u0e17u0e35u0e48u0e21u0e38u0e48u0e07u0e40u0e19u0e49u0e19u0e40u0e1eu0e34u0e48u0e21u0e1cu0e25u0e1cu0e25u0e34u0e15u0e41u0e25u0e30u0e1bu0e23u0e30u0e2au0e34u0e17u0e18u0e34u0e20u0e32u0e1eu0e2au0e39u0e07u0e2au0e38u0e14<br>WattPilote u0e2au0e32u0e21u0e32u0e23u0e16u0e43u0e0au0e49u0e01u0e31u0e1au0e40u0e04u0e23u0e37u0e48u0e2du0e07u0e08u0e31u0e01u0e23 CNC u0e17u0e38u0e01u0e1bu0e23u0e30u0e40u0e20u0e17 u0e44u0e21u0e48u0e27u0e48u0e32u0e08u0e30u0e40u0e1bu0e47u0e19u0e41u0e21u0e0au0e0au0e35u0e19u0e19u0e34u0e48u0e07u0e40u0e0bu0e49u0e19u0e40u0e15u0e2du0e23u0e4c (Machining Center), u0e40u0e04u0e23u0e37u0e48u0e2du0e07u0e01u0e25u0e36u0e07 (Lathe Machine), u0e40u0e04u0e23u0e37u0e48u0e2du0e07u0e40u0e08u0e35u0e22u0e23 (Grinding Machine0, u0e40u0e04u0e23u0e37u0e48u0e2du0e07u0e04u0e27u0e49u0e32u0e19u0e40u0e08u0e32u0e30 (Broach Machine), u0e41u0e25u0e30u0e2du0e37u0e48u0e19 u0e46 <br><br>u0e2au0e23u0e38u0e1bu0e02u0e49u0e2du0e14u0e35u0e02u0e2du0e07 WattPilote Power Sensor<br><br>u0e04u0e27u0e32u0e21u0e41u0e21u0e48u0e19u0e22u0e33u0e22u0e34u0e48u0e07u0e02u0e36u0e49u0e19 u0e2au0e33u0e2bu0e23u0e31u0e1au0e01u0e32u0e23u0e27u0e31u0e14u0e17u0e31u0e49u0e07u0e41u0e2du0e21u0e1eu0e25u0e34u0e08u0e39u0e14u0e41u0e25u0e30u0e40u0e1fu0e2a<br>u0e01u0e32u0e23u0e1bu0e49u0e2du0e07u0e01u0e31u0e19u0e2au0e31u0e0du0e0du0e32u0e13u0e23u0e1au0e01u0e27u0e19u0e17u0e35u0e48u0e14u0e35u0e02u0e36u0e49u0e19 (u0e2au0e33u0e04u0e31u0e0du0e2du0e22u0e48u0e32u0e07u0e22u0e34u0e48u0e07u0e40u0e21u0e37u0e48u0e2du0e15u0e23u0e27u0e08u0e2au0e2du0e1au0e23u0e39u0e1bu0e04u0e25u0e37u0e48u0e19u0e41u0e1au0e1au0e2bu0e25u0e32u0e01u0e2bu0e25u0e32u0e22u0e42u0e14u0e22u0e15u0e31u0e27u0e41u0e1bu0e25u0e07u0e04u0e27u0e32u0e21u0e16u0e35u0e48)<br>u0e01u0e32u0e23u0e15u0e2du0e1au0e2au0e19u0e2du0e07u0e40u0e23u0e47u0e27u0e02
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Evolution Model range Machine control panel Electrical cabinet NC Frequency converter CNC 24V DC 1A PLC WE-M10 WE-M01 WE-M10 RJ-P01 SW-A05 WP-CN-S032 Machine Tool Laptop PC (Backup) WP-Visu-C Spindle WL-E05 Single-spindle machine tool with numeric control General characteristicsEvolution Drilling Wear Drill breakage Missing tool Wear Double boring Reamer breakage Insert breakage Wear Double tapping Tap breakage Wear Drill breakage Missing tool Wear Double milling Insert breakage Max number of different machining cycles 120 Minimum machining cycle time 0.07 sec. Maximum machining cycle time 50 minutes Reaction speed 0.005 sec. Saved machining cycle curves last 30 Saved faults last 30 Saved wear rate last 65,000 Power, derivative, energy control Simultaneous Measurement accuracy 0.01 0/0 Technical characteristicsSingle Boring Power supply 24 VDC ? 10%, 0.5 A PLC Protocol - Fieldbus ProfiNet IO-RT Profibus-DP I/O Slave DeviceNet Slave Ethernet/IP EtherCat Smart (Digital I/O) Tapping Supervision interface Ethernet, 10/100 Base TX Fast Inputs 24 VDC type II, 15 mA Fast Outputs Work contact static relay 24VDC Ambient temperature 0 ... 50°C Assembly Symmetrical rail DIN EN50 023 Dimensions L 170 mm, W 105 mm, H 96 mm Protection rating IP 20 Weight 1kg 260 Deep hole drilling WattPilote Single Evolution referencePart Nr. WP–CX–X000 000: Power rating in kW ProfiNet IO-RT : N ProfiBus DP Slave : B DeviceNet Slave : D Ethernet TCP/IP : E Smart Interface : S S : Three-phase spindle motor H : High-frequency three-phase spindle motor A : Three-phase axis motor D : Direct current motor Milling Example - WP-CN-S032 : WattPilote Single Evolution – 32KW three-phase spindle – ProfiNet interface
Evolution Model range Machine control panel Electrical cabinet NC Frequency converter Frequency converter Frequency converter Frequency converter CNC 24V DC 3A PLC SW-A05 WE-M10 WE-M10 WE-M01 RJ-P01 WP-QN-S032 Machine Tool Laptop PC (Backup) WP-Visu-C Spindle Spindle Spindle Spindle WL-E05 4 spindle machine tool with numeric control General characteristicsEvolution Drilling Wear Drill breakage Missing tool Wear Double boring Reamer breakage Insert breakage Wear Double tapping Tap breakage Wear Drill breakage Missing tool Wear Double milling Insert breakage Max number of different machining cycles 4 x 120 Minimum machining cycle time 0.07 sec. Maximum machining cycle time 50 minutes Reaction speed 0.005 sec. Saved machining cycle curves 4 x last 30 Saved faults 4 x last 30 Saved wear rate 4 x last 65,000 Power, derivative, energy control Simultaneous Measurement accuracy 0.01 0/0 Technical characteristicsQuad Boring Power supply 24 VDC ? 10%, 1.7 A PLC Protocol - Fieldbus ProfiNet IO-RT Profibus-DP I/O Slave DeviceNet Slave Ethernet/IP EtherCat Smart (Digital I/O) Tapping Supervision interface Ethernet - 10/100 Base TX Fast Inputs 24 VDC type II, 15 mA Fast Outputs Work contact static relay 24VDC Ambient temperature 0 ... 50°C Assembly Symmetrical rail DIN EN50 023 Dimensions L 536 mm, W 105 mm, H 96 mm Protection rating IP 20 Weight 3kg 820 Deep hole drilling WattPilote Quad Evolution referencePart Nr. WP–QX–X000 000: Power rating in kW ProfiNet IO-RT : N ProfiBus DP Slave : B DeviceNet Slave : D Ethernet TCP/IP : E Smart Interface : S S : Three-phase spindle motor H : High-frequency three-phase spindle motor A : Three-phase axis motor D : Direct current motor Milling Example - WP-QN-S032 : WattPilote Quad Evolution – 4 x 32KW three-phase spindle – ProfiNet interface
Evolution Model range Electrical cabinet Electrical cabinet – Unit 1 Electrical cabinet – Unit 2 Electrical cabinet – Unit 3 PLC WE-M20 WE-M15 WE-M02 WE-M10 Frequency converter Frequency converter Frequency converter SW-A05 RJ-P01 WE-M05 WP-TN-S016 WP-TN-S016 WP-TN-S016 WL-E05 WP-Visu-C Spindle Spindle Spindle WM-B10 Laptop PC (Backup) Machine Tool Electrical cabinet Transfer machine, 3 units with supervision on WM-B10 monitor General characteristicsEvolution Drilling Wear Drill breakage Missing tool Wear Double boring Reamer breakage Insert breakage Wear Double tapping Tap breakage Wear Drill breakage Missing tool Wear Double milling Insert breakage Max number of different machining cycles 15 Minimum machining cycle time 0.07 sec. Maximum machining cycle time 50 minutes Reaction speed 0.005 sec. Saved machining cycle curves last 30 Saved faults last 30 Saved wear rate last 65,000 Power, derivative, energy control Simultaneous Measurement accuracy 0.01 0/0 Technical characteristicsTransfer Boring Power supply 24 VDC ? 10%, 0.5A PLC Protocol - Fieldbus ProfiNet IO-RT Profibus-DP I/O Slave DeviceNet Slave Ethernet/IP EtherCat Smart (Digital I/O) Tapping Supervision interface Ethernet - 10/100 Base TX Fast Inputs 24 VDC type II, 15 mA Fast Outputs Work contact static relay 24VDC Ambient temperature 0 ... 50°C Assembly Symmetrical rail DIN EN50 023 Dimensions L 170 mm, W 105 mm, H 96 mm Protection rating IP 20 Weight 1kg 260 Deep hole drilling WattPilote Transfer Evolution referencePart Nr. WP–TX–X000 000: Power rating in kW ProfiNet IO-RT : N ProfiBus DP Slave : B DeviceNet Slave : D Ethernet TCP/IP : E Smart Interface : S S : Three-phase spindle motor H : High-frequency three-phase spindle motor A : Three-phase axis motor D : Direct current motor Milling Example - WP-TN-S016 : WattPilote Transfer Evolution – 16KW three-phase spindle – ProfiNet interface
Evolution Model range Machine control panel Electrical cabinet NC CNC 24V DC 3A Frequency converter Frequency converter Frequency converter PLC SW-A05 WE-M10 WE-M01 WE-M10 RJ-P01 WP-LN-S032/A008 Machine Tool Laptop PC (Backup) WP-Visu-C X Z Main Spindle Axis Axis WL-E05 Turning center with 30kW spindle and 10A axis motors. General characteristicsEvolution Max number of different machining cycles 120 Minimum machining cycle time 0.07 sec. Maximum machining cycle time 50 minutes Reaction speed 0.005 sec. Saved machining cycle curves last 30 Slide-turning Tool wear Insert chipping Insert breakage Missing tool Tool wear Insert chipping Insert breakage Missing tool Tool wear Insert chipping Insert breakage Missing tool Tool wear Drill breakage Missing tool Tool wear Insert chipping Insert breakage Missing tool Tool wear Insert chip Insert breakage Missing tool Saved faults last 30 Saved wear rate last 65,000 Raising Power, derivative, energy control Simultaneous Measurement accuracy 0.01 0/0 Technical characteristicsTurning Power supply 24 VDC ? 10%, 1.3 A PLC Protocol - Fieldbus ProfiNet IO-RT Slicing/Cut-off Profibus-DP I/O Slave DeviceNet Slave Ethernet/IP EtherCat Smart (Digital I/O) Supervision interface Ethernet - 10/100 Base TX Fast Inputs 24 VDC type II, 15 mA Fast Outputs Work contact static relay 24VDC Ambient temperature 0 ... 50°C Assembly 4 x screw M5 Dimensions L 292 mm, W 105 mm, H 135 mm Protection rating IP 20 Weight 2kg 560 WattPilote Turning Evolution referencePart Nr. Drilling Boring WP–LX–S000 / A000 / S000 Threading Optional driven tool Power rating in kW 000 ProfiNet IO-RT : N ProfiBus DP Slave : B DeviceNet Slave : D Ethernet TCP/IP : E Smart Interface : S X and Z Axis Power rating in kW 000 Main spindle Power rating in kW 000 Example - WP-LN-S032/A008 : WattPilote Turning Evolution - 32 kW Main Spindle / 12 A axis – ProfiNet interface
Tool wear and breakage monitoring system WattPilote w w w . d i g i t a l w a y g r o u p . c o m WattPilote - the perfect solution for every type of machine and every application Transfer Contact Turning Single Triple Quad Easy Dual Selection guide ? ? ? ? ? Automatic boring machines with single tools Boring / deep hole drilling machines or multi-spindle machines Transfer machines and multi-station special machines Fully automatic milling machines Single-spindle machining centers and special machines Double-spindle machining centers and special machines Three-spindle machining centers and special machines Four-spindle machining centers and special machines Fully automatic turning machines and turning centers Special turning machines Surface, cylindrical, internal, and centerless grinding machines Balancing machines Shaving machines Gear cutting machines ? ? ? ? Machines ? ? ? ? ?? ? ?? ? ? ? ? ? ??????? ????? ?????? ?????? ????? ????? ????? ?? ?? ? ? ? ? Boring or deep hole drilling with single tools Boring, drilling or tapping using a multi-spindle head Drilling with a boring bar or a tool with multiple inserts Machining with complex cutting tools Boring with ¾ borer Rough machining, machining of raw parts Finishing milling Turning / rough milling, turning work on a rough part Finish turning work Detection of contact tool / part Detection of contact tool / part + tool breakage and wear detection Machining of sandwiched materials (detecting each material change) Beam drilling (cycle optimization) Crankshaft shaving Gear cutting Machining / Applications ? ? ?? ?? ?? ?? ? ? ? ? ? ? ?: Optimal performance ?: Works under certain circumstances ?: Not recommended M. 081-8515451 | supitcha_a@ptsc.co.th