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Prismatic Proto Line

A visual breakdown of the full manufacturing sequence from raw cell handling to final module and pack testing. This infographic highlights automation checkpoints, QC stages, and workflow order u2014 giving buyers and engineers a quick, accurate view of the entire system's operation.

Semco
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Prismatic Proto Line

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  1. Prismatic Proto Line Semco Infratech Rapid prototyping and pilot assembly for prismatic cell battery packs Engineered for R&D teams, pilot production managers, and low-volume manufacturing operations seeking rapid design iterations and production-ready validation. This configurable system features modular stations for welding, stacking, busbar integration, and comprehensive testing—accelerating your path from prototype to full-scale manufacturing.

  2. Technical Specifications & Core Capabilities System Architecture Quality & Safety Cell compatibility: Prismatic cell families with custom size configurations Safety features: Multi-point interlocks, emergency stops, grounding, and ESD protection Modular design: Welding, stacking, gluing, insulation, and harnessing stations Quick changeover: Designed for rapid reconfiguration between pack designs Throughput: Configurable pilot-scale production rates Process validation: Real-time monitoring and data capture for iterative optimization Control systems: PLC/SCADA integration with process logging and QA dashboards Proto-to-Production Ready: Built for fast iterations and design validation with industrial-grade components ensuring consistent quality throughout development cycles.

  3. Complete Process Flow From Individual Cells to Validated Prototype Pack 01 02 Cell Receiving & Inspection Fixture Loading Visual inspection, dimensional verification, and optional grading for quality assurance Precision cell placement into configurable racks and assembly fixtures 03 04 Surface Preparation Welding & Busbar Attachment Plasma cleaning and surface prep protocols for optimal weld quality Laser or spot welding options for busbar connections with process monitoring 05 06 Adhesive & Stacking Insulation & Assembly Controlled adhesive application and precision module stacking operations Harness routing, insulation placement, and structural component integration 07 08 Electrical Testing Final Validation Pack-level functional checks and handover for validation testing Thermal analysis, cycling tests, and performance verification protocols Rapid Changeover Advantage: Transition between different pack designs in minimal time, enabling multiple prototype iterations per day and accelerating your development timeline significantly.

  4. Why Semco Infratech? Your Partner from Prototype to Full Production Deep Domain Expertise Proven Scale-Up Path Configurable Systems Specialized knowledge in prismatic pack assembly automation and advanced joining technologies Proto line insights directly inform full production system design—eliminating costly rework Custom fixtures and adaptive controls deliver repeatable test results across design iterations Local Support & Training Industrial-Grade Components Comprehensive onsite training programs and responsive service teams minimize downtime and maximize operational efficiency throughout your development cycle. Premium welding systems, precision motion control, and robust process monitoring ensure consistent quality and long-term reliability in demanding environments. "Semco helps you validate designs fast and move confidently to mass production with proven automation solutions."

  5. Business Impact & Applications Key Business Outcomes Target Applications Accelerated Development Cycles Reduce prototype iteration time by 40-60% with rapid changeover capabilities Enhanced Quality Assurance Repeatable processes and data logging ensure consistent results across test batches Simplified Scale-Up Proven processes transfer directly to high-volume production systems Improved Safety Standards Automated handling reduces operator risk during assembly and testing operations Automotive EV modules: Passenger vehicle and commercial fleet prototypes Energy storage systems: Grid-scale and residential battery development Industrial power packs: Material handling, telecom, and backup power R&D laboratories: Academic and corporate research facilities Ready to Transform Your Battery Development Process? Schedule a comprehensive demo or request a custom site layout tailored to your specific requirements. Our engineering team will work with you to configure the ideal Prismatic Proto Line for your application, production volume, and future scaling needs. Contact Semco Infratech today to discuss your project requirements and explore financing options.

  6. Take the Next Step Transform Your Battery Pack Development Today Book Your Demo Custom Layout Design Expert Consultation Experience the Prismatic Proto Line in action. See firsthand how our modular approach accelerates development and ensures production readiness. Receive a tailored site layout matching your facility requirements, production goals, and integration needs with existing infrastructure. Connect with our applications engineering team to discuss your specific cell chemistry, pack design, and throughput requirements. Semco Infratech — Your Partner in Battery Manufacturing Excellence Delivering world-class automation solutions that bridge the critical gap between R&D innovation and full-scale production. With decades of experience in battery assembly systems, we provide the technology and support you need to succeed.

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