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Session Agenda Paul Donovan . Why review construction costs? Roles and responsibilitiesTypes of contracts / methodsOwner Controlled Insurance Programs (OCIP)Construction cost review proceduresA.I.A. contract provisions and standard audit provision Potential audit and substantive provisions to consider for incorporation in the contract agreement and examples Major reasons for overcharges in labor burden and examplesOther examples .
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1. Construction Cost Reviews?Dont Spend Your Time Counting Petty Cash When Millions of Dollars are Going Out the Door for Construction Costs! Paul Donovan
Director & Practice Leader-
Construction Cost Services
RSM McGladrey, Inc.
3. SAVE MONEY!
Improve contractors care with billing; deter errors, and fraud
Demonstrate good stewardship of funds to Donors
Address Conflict of Interest concerns when Trustee is associated with the contractor.
DISCLAIMER: RSM McGladrey, Inc. is not in the business of providing legal advice. The examples in this presentation are for illustrative purposes only. Please consult an attorney for legal advice. RSM McGladrey, Inc. performs consulting engagements and it does not perform audits or reviews in accordance with the audit standards promulgated by the AICPA for the United States. Why Review Construction Costs?
4. Roles and Responsibilities Owner
Project/ Facility Managers
Financial Management/
Internal Audit
Architects
Developer Contractor/
Construction Manager
Subcontractors
Suppliers Consultants
Engineers
Accountants (external consultants)
Construction consultants
Insurance Consultants
Surety
5. Types of Contracts / Methods Fixed price or lump sum - contract
Design/ bid/ build method - traditional
Provides owner substantial control over design phase
Owner retains architect / project managers to monitor progress
Usually takes the longest time to construct the project
AUDIT POTENTIAL- Generally can only audit change orders.
6. Types of Contracts / Methods (continued) Cost reimbursable/ cost plus contracts
Guaranteed maximum price (GMP) construction manager (CM) agrees to perform work at a guaranteed price for a fee. CM is at risk, CM may share in cost savings If non-GMP CM reimbursed for allowable costs and a fee
Provides owner substantial control over design phase
Pre construction services CM acts as advisor
Construction phase CM generally at risk
Owner retains architect/ project managers to monitor progress
Average time to construct the project
AUDIT POTENTIAL- Generally can audit all costs unless excluded in contract
7. Types of Contracts / Methods (continued) Design/build method
Owner contracts with one entity who provides all services including retaining architects, and engineers
Single source of responsibility team approach
Best suited for non-complex projects
Least control by owner over the design process
Shortest time to construct the project
AUDIT POTENTIAL- Generally can audit all costs unless excluded in contract
8. A.I.A. Contract Sections Contract documents
Work of the contract
Relationship of the parties
Date of commencement and substantial completion
Contract sum
Changes in the work
Costs to be reimbursed
Costs not to be reimbursed
9. Article 8 - Costs Not to be Reimbursed 8.1 The Cost of the Work shall not include:
8.1.1 Salaries and other compensation of the Contractors personnel stationed at the Contractors principal offices other than the site office, except as specifically provided in Clauses 7.1.1.2 and 7.1.1.3 or as may be provided in Article 14
8.1.2 Expenses of the Contractors principal office and offices other than the site office
10. A.I.A. Contract Sections (continued) Discounts, rebates and refunds
Subcontracts and other agreements
Accounting payment
Progress payments
Final payment
Miscellaneous provisions
Termination or suspension
Enumeration of the documents
General conditions agreement - Article 7- changes in the work
11. Owner Controlled InsuranceProgram (OCIP) To Save on Insurance Costs in Labor Rates Consider Implementation of an Owner Controlled Insurance Program (OCIP)
Owner provides insurance coverage to contractors and subcontractors including workers compensation, general liability and umbrella coverage
Generally beneficial when owner has large multi-year construction program or one large project
12. Owner Controlled InsuranceProgram (OCIP) (continued) Advantage to owner
Owner should be able to purchase insurance coverage at low rates due to volume and ultimately save substantial costs
Disadvantages to owner
Puts financial risk on owner may purchase excess coverage policies to minimize risk
Costs of program including administration and safety programs
Generally the owner receives initial credits at beginning of the project (bid deduct) and then final credit based on payroll costs which may be incomplete or inaccurate, may require an audit
Can create confusion for contractor and subcontractor (example, overtime wages)
13. Construction Cost Review Procedures Preconstruction:
Review of contract language relevant to the review of the construction costs
Review of budgets
Review of contractor / subcontractor and equipment usage rates for incorporation into the contract
14. Construction Cost Review Procedures (continued) Construction phase:
Review of contractors employees labor rates
Review of subcontractors employees labor rates
Review of equipment usage rates (owned vs. rented)
Review of mark-ups for overhead and profit
Review of applications for payment (requisitions)
Review of general condition costs (example)
Review of proposed change orders
Review of overtime costs (example)
Review of utilization of contingencies and allowances
15. Construction Cost Review Procedures (continued) Close-out phase:
Calculation of adjustments
Drafting report
Meetings with contractor and owner
16. The Contractor shall keep full and detailed accounts and exercise such controls as may be necessary for proper financial management under this Contract; the accounting and control systems shall be satisfactory to the Owner.
The Owner and the Owners accountants shall be afforded access to the Contractors records, books, correspondence, instructions, drawings, receipts, subcontracts, purchase orders, vouchers, memoranda and other data relating to this Contract, and the Contractor shall preserve these for a period of three years after final payment, or for such longer period as may be required by law.
17. Potential Audit Provisions Potential Audit Provisions to Consider for Incorporation in the Contract Agreement
Specific reference to the owners right to audit the construction costs upon notice to the contractor
Provisions to bind the subcontractors to the contract provisions and the audit provisions
Contractor agrees to cooperate and make his facilities available for the audit
Listing the types of documents that may be reviewed by the owner and his representatives
Contractor agrees not to bill Owner for time devoted to audit.
Contractor pays the audit fee if recoveries exceed a threshold amount
18. Potential Substantive Provisions to Consider for Incorporation in the Contract Agreement
Cost of the Work will be based upon Actual Costs
Incorporating references to the statutory limitations on payroll taxes and owners approval of fringe benefits
Provisions to bind the subcontractors to the contract provisions and the audit provisions
Provisions regarding the calculation of insurance costs
Provisions defining the amount of mark-ups for subcontractors and sub-subcontractors
Provisions defining what costs can be included in change orders and what costs are covered by the mark-up for overhead and profit of the change orders Potential SubstantiveProvisions
20. Overcharges to the Owner are often due to Excessive Labor Burden in Contractors employees and Subcontractors employees Labor Rates:
Statutory caps on payroll taxes are not adhered to:
$14,000 limit for Massachusetts Unemployment Taxes in 2010. (Maximum amount depends on employers experience factor 12.27% in 2010)
$7,000 for Federal Unemployment Taxes in 2010. (Maximum amount $56 per person - $7,000 x .008)
$106,800 for Social Security Taxes in 2010. (Maximum amount is $6,621.60 per person - $106,800 x .062.) (There is no limit on Medicare taxes - .0145)
Workers compensation costs are excessive
Policy - Contractor/ Subcontractor has a favorable audited experience factor but does not reduce the workers compensation costs in the labor burden
Self-Insured - Reserves (managements estimate of liability) are too large based upon historical experience Overcharges
21. Major Reasons for Overcharges in Labor Burden (continued) Bonuses Charged to the Project
Charging bonuses to project which should be paid from contractors overhead and profit
Use of maximum contributions in 401(k) and other plans
Often the contractor will use the maximum matching contribution although many employees have elected a smaller amount or are not enrolled in the plan at all
22. Inclusion of overhead costs unrelated to the Project
Internal computer department costs (Example: $3.00 per hour)
Accounting costs
Maintenance and repairs
Other Examples
No reduction for portion of health insurance costs paid by employees Major Reasons for Overcharges in Labor Burden (continued)
33. Why Implement Financial Controls? Risk and likelihood of overcharges is great!
Unallowable Costs (Contractually Excluded)
Home and/or Regional Office Costs for CM
Unsupported Costs (Not Adequately Documented)
List Price vs. Trade Discounts (40%) on materials in C/Os
Non-incurred costs (Hidden Profit Centers)
Payroll Taxes, Employee Benefits, Insurances
Sole Source Procurements
Change Orders (Furnish and Install xxx for $_____)
No breakout of Labor, Materials, Equipment
34. Before Award Project Team/Key Personnel:
A range of rates for Key Personnel implies the project team isnt final or committed
If CM proposes billable rates (not subject to audit), please call before you sign!
35. Areas of Risk Construction Manager
General Conditions Labor/Staffing
Hours, Rates and $ per Proposal for Key Personnel
Do these tie to the schedule? (Level of Effort, Duration)
Hours and Rates per Requisition
Does monthly detail match the proposal (Pre-audit and post-audit)?
To Date adjustment based on audit results
Overtime Charges for Salaried Personnel
Addl wages not paid, ? addl taxes, insurance, fringes not incurred by CM, but billed as if incurred
36. Areas of Risk (continued) Smaller projects ? smaller, less administratively sophisticated contractors and subs
No prior exposure to the audit process ? uncertainty & tension
Financial instability ? consider labor and material payment and/or performance bonds on CM or specific sub(s)
37. Areas of Risk (continued) Construction Manager
General Conditions Labor/Staffing
Insurance: General
Self-Insured? Captive/Affiliated Carrier?
Need LOTS of historical and current backup!
Please Call!
Other Fringes (Pension, Profit Sharing, etc.)
Eligibility Requirements per Employee (Company Policy)
Capped by Contract or at Actual Cost? (Negotiate)
38. Areas of Risk (continued) Construction Manager
General Requirements (time-driven costs)
Copier/Computer rental charges > FMV
Recent project: 10 Laptops @ $3,000/month for 18 months: ? Billings > FMV
Wind-down of CMs head count @ Substantial Completion: CM may not have a project to assign staff to, ? spend available $ in GMP budget
39. Areas of Risk (continued) Subcontractors
No risk to Owner in base contract unless non-Lump Sum
Request labor rate documentation @ Award Time for C/Os
Allowance items: Allowance $ > Actual Costs, no credit for difference: Recent project: $62,000 overbilling recovered
Change Orders
Labor Rates: Payroll Taxes, Insurance, Apprentices, Good Guy and/or Sick/Vacation/Holiday Rates for FM, Overtime Rates for Base Contract Work, Small Tools and Expendables
Insurance: Self-Insured for W/C and/or Liability?
Materials: List Price vs. Trade Discount Price, No Sales Tax on in-place construction materials, Refundable Deposits
Equipment: Match Operator hours to Hours Billed
40. Areas of Risk (continued) Change Orders (continued)
Normal maintenance & repairs on owned equipment are OK, overhaul No!
Match period of use to hourly billing rate (rentals)
Markups not tiered or piggybacked (15% Max.)
Base Contract work charged to T&M C/O
Costs of corrective work
Back charges not processed or credited
Watch C/O transmittals for FP or LS language
41. Non-Financial, but Risk Triggers Design less than 100% complete at bid?
Contingencies and cushions in both CMs and Subs bids
Scope creep (Time and Money, Time = $)
Delays in Completion
42. Risk Trigger Bidders Internal Questions: GC and Subs
Are drawings, plans, and specs complete?
Are drawings, plans, and specs clear & unambiguous?
Can the work be done in the time allowed?
Can all the work be physically performed?
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No = Contingency Funding
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One day per month for bad weather
43. Results/Corrective Actions Improved Contract Language
Greater Sharing of Experiences and Information across Tubs
Lessons Learned analyses
Value Add Audit Process
44. Results/Corrective Actions (continued) For AY 2007, recoveries and avoidances totaled $1.2 Million on 15 projects
For AY 2008, recoveries and avoidances totaled $1.9 Million on 21 projects
For AY 2009, recoveries and avoidances totaled $1.5 Million on 12 projects
Allston Science $1.8 Million through Oct. 2009 project to date
Audit serves as a deterrent factor
Contractors Get with the Program
45. Audit Anecdotes Site payroll processing fee: $20/EE/Month by Reg. Office
Placement agency fee: $19,250
Holiday pay for Project Exec. & PM: $11,453
Vehicle Rate: $6.25 to $8.00 (28%) from Phase I to Phase II
Same Contractor on two concurrent projects: (Audit Not Reqd)
Hourly labor rate variances up to $20.92/Hr.
Pickup truck rate variance of $3.00/Hr.
46. ? Questions ? THANK YOU!