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How Does a Fully Automatic Sanitary Pad Machine Work-p2btek

If you are planning to start a sanitary pad production unit, you might want to know the sanitary pads manufacturing machine price. Well, the cost of the machine will depend on the type of machine, its features and production capacity.

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How Does a Fully Automatic Sanitary Pad Machine Work-p2btek

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  1. How Does a Fully Automatic Sanitary Pad Machine Work?

  2. 01 Raw Materials & Unwinding Key Steps in Pad Manufacturing 02 Precise Feeding & Cutting 03 Forming & Sealing 04 Packaging & Quality Control 05 Automation & Production Speed

  3. Raw Materials and Unwinding Multi-Layer Composition Pads are made of soft non-woven fabric, an absorbent core, and a leak-proof sheet. These layers ensure comfort, absorption, and hygiene. Loading & Unwinding Large rolls of raw materials are loaded onto the machine and slowly unwound to maintain alignment and tension across layers. Alignment Mechanism The unwinding system uses guides to stretch and align materials, preventing wrinkles or misalignment in the production process.

  4. Precise Feeding and Cutting Feeding Mechanism After unwinding, materials are guided into feeding units where they are positioned for cutting with high precision using motors or robotics. Accurate Cutting Each layer—the top sheet, core, and back sheet—is cut to the exact size, ensuring all components fit perfectly during assembly. Maintaining Pad Integrity Precise cutting is crucial for functional and hygienic pads. Misalignment can lead to poor performance or user discomfort.

  5. Forming Unit Layer Stacking The machine stacks the top sheet, absorbent core, and back sheet like a sandwich. This ensures proper layering for performance. Heat and Pressure Binding Controlled heat and pressure fuse the layers together without damaging them, securing the absorbent material in place. Structural Integrity This step is crucial to prevent shifting of layers during use, keeping the pad intact and functional.

  6. Sealing and Edge Finishing Sealing the Pad Ultrasonic tools, hot air, or adhesives seal the pad’s edges, preventing leaks and maintaining shape. Cutting Excess Material The machine trims off leftover edges cleanly, giving the pad a uniform, user-friendly shape. Leak Prevention Proper sealing ensures the layers don’t separate and the pad remains secure and functional.

  7. Embossing and Sterilization Embossing Patterns Embossing creates surface patterns that improve liquid distribution and absorption efficiency. Sterilization via UV UV light chambers eliminate microbes, ensuring the pads remain hygienic for users. Enhanced Safety These optional but important features boost pad safety, performance, and user trust.

  8. Packaging Unit Automated Packing Pads are automatically packed using flow wrap or bagging systems, maintaining hygiene and speed. Sensors and Labels Sensors ensure correct packing. Machines also print labels, batch numbers, and manufacturing dates. Final Collection Packed pads are sorted into cartons for easy storage and transport.

  9. Quality Control and Waste Collection Automated Inspection Cameras and sensors detect defects like torn edges or misaligned layers and remove faulty pads. Waste Management Trimmed materials and rejected products are automatically collected, keeping the line clean. Efficiency and Assurance Real-time inspection boosts production efficiency and ensures only perfect pads are packaged.

  10. Control Panel and Automation Smart Controls Touchscreen panels, PLCs, and servo motors allow precise setting of pad specs and monitor real-time data. Automation Benefits Automation ensures speed, consistency, and low error. Designs can be changed quickly with stored presets. Alerts and Feedback If issues occur, the system gives alerts to the operator for fast intervention, improving uptime.

  11. Production Speed and Machine Pricing High-Speed Output Modern machines can produce 80–150 pads per minute, supporting large-scale operations efficiently. Cost Consideration Fully automatic machines have a higher upfront cost, but they reduce long-term expenses via efficiency. Investment Benefits Despite higher cost, they offer low per-pad cost and long-term reliability, making them ideal for growth.

  12. Conclusion Why invest in a fully automatic sanitary pad machine? Conclusion and Final Thoughts These machines bring speed, hygiene, and consistency to menstrual product manufacturing. Though the upfront cost may seem high, their long-term benefits in quality and efficiency make them a smart investment for scaling up production.

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