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FAA Repair Station #VTVR906K EASA #145.4178

FAA Repair Station #VTVR906K EASA #145.4178. Facility. 21,000 Square Feet. 1 St. Mark Street Auburn, MA 01501 Tel. (508) 721-7679 Toll-Free USA (888) 368-3434 Fax (508) 721-7968 Email: sales@atechturbine.com Website: www.atechturbine.com. Corporate Facts.

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FAA Repair Station #VTVR906K EASA #145.4178

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  1. FAA Repair Station #VTVR906K EASA #145.4178

  2. Facility • 21,000 Square Feet 1 St. Mark Street Auburn, MA 01501 Tel. (508) 721-7679 Toll-Free USA (888) 368-3434 Fax (508) 721-7968 Email: sales@atechturbine.com Website: www.atechturbine.com

  3. Corporate Facts • Total facility size (2 locations): 40,000 sq. ft. • 15,000 sq. ft. expansion completed 2008 • Total Workforce: Approx. 50 Employees • Annual Revenue: $17+ Million (2009) • Non-Union, 1.5 Shifts, 6 days • Two-time New England Small Business Subcontractor of the Year • Defense Supply Center Gold Award since 2005 • Three-time Pratt & Whitney MBE Small Business Subcontractor of the Year • UTC Diverse Supplier Excellence Award 2009

  4. Personnel • 25 employees • Over 125 combined years of experience in component repair • Majority of our machine operators and inspectors hold Air Repairmen Certificates • Inspectors and Quality Manager hold A&P Certificates

  5. Key Personnel • President – Amar Kapur • General Manager – Jay Kapur • Financial Manager – Rita Kapur • Engineering & Quality Manager – Thomas Young • Chief Inspector – David Stelmach • Customer Support – Brad Parks • Production Manager – David Sampson

  6. Company History • Founded 1990 in Worcester, MA • Sold in 1999 to Bearing Inspection, Inc. • Moved to state-of-the-art facility in 2002 • Acquired in March, 2003 by Aimco, Inc. • Aimco started in 1973 by Amar & Ani Kapur from 3rd Floor Apartment and Garage in Worcester, MA • Achieved ISO 9001:2000 and AS9110 Registration in 2009

  7. Corporate Structure Aimco, Inc.

  8. Aimtek, Inc. Welding Products Brazing Alloys Bulk & Cylinder Gases • Two-time U.S. Small Business Administration’s New England Small Business Subcontractor of the Year • Primary Industries Served – Aerospace, Power Generation, Defense, Semiconductor, Manufacturing • Major Customers – Pratt & Whitney, Boeing, Raytheon, Northrop Grumman, General Dynamics, Rolls Royce, U.S. Government

  9. Internal Processes • Weld Wire Processing • Straightening & Cutting • Precision Layer Wound Spooling • Color Coding, Flag Tagging • Argon Packaging • Ultrasonic Cleaning • Brazing Alloy Manufacturing • Braze Rings • Braze Powder, Paste • Other Preforms

  10. Vendor Managed Inventory (VMI) Solutions • Transactions automatically recorded and monitored by Aimtek • Configurable shelving to accommodate different size items • Lot number and expiration date tracking and notification • Utilizes passive RFID technology and Gen2 passive tags (reusable) • Durable 16 gauge steel construction, made in U.S.A. • 170+ Standard reports available • Track materials directly to work orders, cost centers, department, etc.

  11. Bay State Surface Technologies, Inc. Thermal Spray Technologies • Developed Original PlasmaGun™ in Conjunction with NASA in 1964 • Full-line Manufacturer of Thermal Spray Equipment and Materials. • Primary Industries Served - Aerospace, Petrochemical, Pulp/Paper, Defense, Automotive, Industrial • Major Customers – US Navy, Pratt & Whitney, DuPont, Goodrich

  12. Bay State Surface Technologies, Inc. • Turn-Key Thermal Spray Cells • Plasma, Twin-Wire Arc, and Cold Spray • Robotic Integration, Automation • Powder and Wire consumables

  13. Atech Turbine Components, Inc. • Hot section component repair • Non-rotating components • Services over 300 customers in over 20 countries worldwide • Quick turn times • Large rotable pool • AOG support

  14. Engine Capabilities • PT6 • JT15D • PW100 • PW150 • PW200 • PW300 • PW500 • PW901

  15. Processes

  16. Welding • Manual GTAW (TIG) Welding Cells • 75 KVA Resistance Welder with Microprocessor Control • Automatic (GTAW) TIG Welding Cell

  17. Plasma Spray • Two 7-axis Robotic Plasma Spray Cells • Manual Plasma Spray Cell

  18. Machining • Horizontal CNC Lathe • Vertical & Horizontal CNC Milling Center • Six Horizontal Lathes, up to 24” capacity • Four Bridgeport variable speed Mills • Precision Surface Grinder

  19. Inspection • Coordinate Measuring Machine (CMM) with up to .0001” accuracy • In-house certified Fluorescent Penetrant Inspection (FPI) SPOP 82

  20. Cleaning • SPOP 301 & 308 Chemical Stripping • Abrasive Grit Blast, SPOP 218 • Wet Cleaning, SPOP 209 • Ultrasonic Cleaning

  21. Precision Finishing • Eight fully equipped precision finishing booths • Capabilities include Grinding, Blending, Cold-Working

  22. Outside Vendor Processes • Heat Treating • Electron Beam Welding • X-Ray Inspection • Proprietary Coatings, such as Sermalloy J • Nickel Plating • Magnetic Particle Inspection • Water-Jet Stripping

  23. In-house Engineering • Overhaul Manual-approved repairs • Specialized Repairs (P&WC SRR): • PT6A-27 SED Partial Dome Replacement • PT6A-60 Inner & Outer Liner TDF Modification • PT6A-60 Fuel Nozzle Sleeve Repair • PT6A-60 Outer Combustion Liner LED Replacement • TBC per CPW385 • TBC per CPW672 (pending) • JT15D Combustion Liner – All schemes • PW100 Outer Combustion Liner • PW100 Small Exit Duct – All schemes • PW545 Turbine Support Case Service Bulletins • OEM and FAA approved Repair Schemes

  24. P&WC PT6A, PT6T Capabilities • #2 & #3 Bearing Cover & Assemblies • #3-4 Bearing Support • Inlet Housing • Impeller Housing • Combustion Liner • Large & Small Exit Duct • CT Shroud Housing / PT Shaft Housing • PT Stator Housing • Exhaust Duct • Accessory Gearbox Housing • Lock Plate • P.T. Shroud • P.T. Shroud Housing • Service Bulletin Incorporation • P&WC Approved Repair Schemes • In-house Engineering Analysis & Repair Development

  25. P&WC JT15D Capabilities • #4 Bearing Covers & Assemblies • Series 1-5 Combustion Liners • Exhaust Duct • Large Exit Duct • Small Exit Duct • Low Pressure Turbine Stator Support • H.P. Turbine Air Seal • Front Inner Bypass Duct Assemblies • Rear Inner Bypass Duct Assemblies • Service Bulletin Incorporation • P&WC Approved Repair Schemes • In-house Engineering Analysis & Repair Development

  26. P&WC PW 100 Capabilities • Small Exit Duct • Vane Ring Outer Support Housing • Inner & Outer Combustion Liner • Low Pressure Turbine Housing Assembly • L.P. Turbine Seal Housing • Vane Ring Front Inner Support Housing • H.P. Impeller Air Seal Housing • Bearing Housing / Cover • Turbine Case Assembly • Intermediate Case Assembly • Service Bulletin Incorporation • P&WC Approved Repair Schemes • In-house Engineering Analysis & Repair Development

  27. P&WC PW 150 Capabilities • Small Exit Duct • Vane Ring Outer Support Housing • Inner & Outer Combustion Liner • Low Pressure Turbine Housing Assembly • L.P. Turbine Seal Housing • Vane Ring Front Inner Support Housing • H.P. Impeller Air Seal Housing • Bearing Housing / Cover • Turbine Case Assembly • Intermediate Case Assembly • Service Bulletin Incorporation • P&WC Approved Repair Schemes • In-house Engineering Analysis & Repair Development

  28. P&WC PW200 Capabilities • Inner Combustion Liner • Outer Combustion Liner • Vane Ring Lock Plate • #5 Bearing External Heat Shield • Compressor Turbine Baffle Housing • Turbine Support Case • Turbine Exhaust Nozzle • Service Bulletin Incorporation • P&WC Approved Repair Schemes • In-house Engineering Analysis & Repair Development

  29. P&WC PW300 & PW500 Capabilities • Small Exit Duct • Vane Ring Outer Support Housing • Inner & Outer Combustion Liner • Low Pressure Turbine Housing Assembly • L.P. Turbine Seal Housing • Vane Ring Front Inner Support Housing • H.P. Impeller Air Seal Housing • H.P. Inner Baffle Assembly • Bearing Housing / Cover • Turbine Case Assembly • Intermediate Case Assembly • Service Bulletin Incorporation • P&WC Approved Repair Schemes • In-house Engineering Analysis & Repair Development

  30. Hamilton Sundstrand PW901 Capabilities • Combustion Liners • High Turbine Air Seal • High Turbine Stator Retaining Ring • Exhaust Duct Support • Exhaust Duct Attenuator Assembly • Outer Exhaust Duct Attenuator Assembly • Muffler Plug Assembly • Service Bulletin Incorporation • P&WC Approved Repair Schemes • In-house Engineering Analysis & Repair Development

  31. New Repair Capabilities • PT6A-27 Small Exit Duct Partial Dome Replacement • PW150 Small Exit Duct and other components • TBC per CPW672 (pending) • PW300 H.P. Inner Baffle • PW901 Components • PT6A C.T. Shroud Housing Retaining Ring Replacement • PT6A C.T. Shroud Housing Rear Section Replacements

  32. UTC Supplier Gold Program • Supplier Gold Certification Process Initiated • 2009 UTC Diverse Supplier Excellence Award • ACE program with specific goals and targets

  33. Future Expansion • Increasing in-house capabilities to improve turn times, i.e. Heat Treating, EB Welding • New Processes – Cold Spray, Brazing, Laser Drilling • Build international network of industry partners. • Expand rotable pool through partnering with customers. • Expand repair capabilities into additional OEM engine models and Military engines • Acquisition within industry

  34. Additional Capabilities Please visit our website for more Information www.atechturbine.com

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