Communicate Red Light and Audio notification for customer defects

1. Quality Tool Box - A collection of processes and methods that set the standard for quality systems at all plants. • Standardize the Process • TS 16949 Certification • Layered Audit - Include Poke Yoke, verification, SWI audit Control Plan Audit, Top 5 Verify • Poke Yoke Bypass procedures • Validation of Inspectors • Focus on Prevention • PTRs occur before Engineering changes are made • Utilize slow build process in pre-launch phase • Implement Bare Bones Audit to identify pinch points • Weld Guidelines • Read Across Issues • Share Best Practices • Respond to Quality Alerts • Participate in Weekly Quality Call • Response to Read Across • Communicate • Red Light and Audio notification for customer defects • Active Quality Council - weekly meetings - Top 5 (include RPN and PPM Reduction) • Marketplace, daily Boardwalk, Days without a Written Concern, Cost of Quality • Monthly MOS Meetings • React to Internal Data • Inspection where appropriate • Receiving Inspection • Internal Product Audit (includes Craftsmanship Review) • IPPM Blitz (Drive internal defects back to source) • Correct Problems • Systemic Problem Resolution - Utilize LQTS and data driven problem solving methods • Utilize SQTS for supplier issues • Top 5 Problem Supplier Meetings