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KTM Solutions, Inc.

KTM Solutions, Inc. Company Overview – General Prepared for SBIOI - Charleston, SC April 22, 2010 Rob McDaris – Senior Engineer/Charleston Business Development. Company Overview.

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KTM Solutions, Inc.

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  1. KTM Solutions, Inc. Company Overview – General Prepared for SBIOI - Charleston, SC April 22, 2010 Rob McDaris – Senior Engineer/Charleston Business Development

  2. Company Overview KTM Solutions, Inc enables aerospace, automotive, and machine design companies to successfully complete urgent mechanical and structural design projects without overwhelming or enlarging existing staff. Our seasoned engineering staff averages 20 years of engineering experience!

  3. On Demand On Demand Engineering® -Engineering and management resources available when you need them • Mechanical Design / Structural Analysis • Aircraft / Automotive / Product Development • 2D Drawing / 3D Modeling • Classical Static Strength • Durability and Damage Tolerance (DADT) • Finite Element Modeling • Reverse engineering • FAA Certification Process • Project Management / Systems Engineering On Demand Engineering® means service starts when we receive your call

  4. Our Team • Experienced Workforce / Ample Capacity • 24 full time/part time • 5 registered engineers • Average experience 20 years • Experience ranges from conveyor design to aircraft high lift systems KTM Solutions Depth Chart Capacity - On Demand

  5. Corporate Governance: • April 2005, KTM Solutions, Inc. – A South Carolina Corporation (Woman Owned Small Business) • Ginger A. Kumler – CEO, Business Manager • Paul V. Kumler P.E. – President, Chief Engineer Certifications/Credentials: • Registered Engineering Company, South Carolina • Licensed Professional Engineering, South Carolina • Senior Engineering Management Experience with Fortune 50 Aircraft Companies Facilities: • 4000 ft2 Greenville, SC (Headquarters) • 2000 ft2 North Charleston, SC (Planned 3 QTR 2010)

  6. Aerospace Aerospace Experienced Engineering Staff – Senior KTM engineers and management were trained and developed by large aersopace companies (Boeing, Lockheed Martin, Raytheon and USAF) Structural/Mechanical and Analysis – Primary structures (wing, body, empennage) design and analysis; electrical rack/packaging; and secondary structural design; aircraft modification Key Clients – Aircraft OEM’s Aircraft Tier I Suppliers Aircraft Modification Facilities Aircraft structural design and analysis is historically 60% of our business

  7. Aircraft Primary Structures Key Capabilities • Primary and secondary structural design and analysis • 3D Modeling (CATIAv5/SolidWorks) • Manufacturing Drawings • Static strength • Durability and Damage Tolerance • FAA Certification Planning • Finite Element Analysis (NASTRAN/FEMAP) • Mechanical systems / high lift devices • Control surfaces and systems • Landing gear • Hydraulic components • Modification and repair of legacy aircraft • Shipside support • Materials Review Board (MRB) • Aircraft upgrades • Systems Engineering and Project Management Recently completed wing upgrade – Business Jet OEM (Kansas)

  8. Tool Engineering • Major Assembly Fixtures • Locating Jigs • Holding Fixtures • Large platforms • Assembly fixtures • Welding fixtures • Retrofit jigs • Pneumatic and electrical systems • Hand Tool Development and Improvement • Modified hand tools • Small assembly fixtures, holding fixtures • Specialty tools

  9. Reverse Engineering • Material Properties Analysis • Forensic material analysis including alloy identification and heat treat/hardening • Failure investigations • Part usage and environment considerations • Improvement recommendations • Geometric Analysis and Assembly Study • Dimensional analysis of manufactured parts • Part to part relationship and tolerance study • Manufacturing drawings developed from 3D design

  10. New Development • Mechanical and Structural Systems Design • Packaging of mechanical components • Structural integrity through defined operating spectrum • Component selection • Design refinement using existing products • Customer Certification and Compliance • Support of European Union (CE) certification • Matching existing interfaces

  11. Conveyor Related Systems • New conveyor systems • Materials and component selection based on industry standards • Maximize use of “off the shelf hardware and equipment (lowers cost) • Custom design for each unique application (physical parameters, temperature, operational characteristics) • Reverse engineering for component obsolescence • Match existing equipment and interfaces • Meet or extend life cycle goals

  12. Machine Design • Material Processing Machinery • Systems designed to process raw materials into product • Off the shelf components matched to designed hardware • Complete systems architecture • Simplified operator interfaces and safety devices • Designed to meet life cycle and operational goals • Maintenance and Repair • Reverse engineering of individual components to extend machine life • Simulation and analysis of operational problems

  13. Heavy Lifting Systems • Design and Analysis of Box Girder Beams • Double beam girders • Lower mount single girders • Torsional girder beams • Common analysis packages • FEM/FEA • Hand structural analysis using conventional methods • Optimization of design for lowest weight (material costs) 70 feet 10 ton working load

  14. Systems Engineering • Program Controls and Plans • Requirements accountability • Requirements Verification • Risk Management • Design progress reviews • Integrated Master Schedules • Contract/SOW/Spec integration • Integrated Product Teams • All stakeholders • Concurrent design process Systems Engineering – KTM PRO 45 (based on MIL-STD-499B)

  15. KTM Quality Management System – Our processes are designed to provide consistency of product. Processes (PRO) are authorized by Policy (POL) and audited regularly. Instructions (INSTR) are released for client unique requirements They include topics such as: • Document Control • Quality Assurance • Analysis Methods • Safety Analysis • Bidding • Technical Services • Contracts • Consulting Services Design • Technical Reviews ISO 9001:2008 and AS9100 compliant

  16. Overall Summary • Mechanical Engineering / Structural Analysis • Prototype and Production Design • Static Analysis • Finite Element Modeling • Durability and Damage Tolerance (DADT) • 3D Simulations • Digital Pre-Assembly • Aircraft Certification Compliance • Systems Engineering (MIL-STD Compliant) FEA / 3D Models / Simulations / Drawings Aerospace | Automotive | Machine Design | Product Development KTM Solutions is a Woman Owned Small Business

  17. Contact Information • Postal Service Ginger A. Kumler – CEO Paul V. Kumler, P.E. – President 1095 Thousand Oaks Blvd, Suite 201 1095 Thousand Oaks Blvd, Suite 201 Greenville, SC 29607 Greenville, SC 29607 Rob McDaris – Business Development 1095 Thousand Oaks Blvd, Suite 201 Greenville, SC 29607 • E-Mail info@ktmsolutions.com • Telephone 864-297-6600 • Facsimile 864-297-5757 FEA / 3D Models / Simulations / Drawings Thank You!

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