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SIMOTION

SIMOTION. New functions of version V4.1 SP2. Overview. Upgrade. Diagnostics. Usability. SIMOTION IT. Hardware. Safety. Technology. Documentation, U&A. V 4.1 SP2 – Overview of the contents. SIMOTION V4.1 SP2 has been available since September 2008.

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SIMOTION

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  1. SIMOTION • New functions of version V4.1 SP2

  2. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  3. V 4.1 SP2 – Overview of the contents • SIMOTION V4.1 SP2 has been available since September 2008. • The most important new functions are as follows: • Improvement of handling with IBN and diagnostics • Easy upgrade: upgrade by USB stick, ... • Comparison of the project: fast and detailed detection and compensation of the differences . • Interconnection overview: find quickly relations in the object model. • Extended download in RUN: technology objects, Motion Tasks … • Task Trace: effective fault localization/optimization in the user program. • Diagnostics without SCOUT: significant expansion in the SIMOTION web interface. • New functions • New ST editor: efficient editor • under preparation • C240 PN: new hardware, supported by V4.1 SP2 for the first time • D445-1: new hardware, supported by V4.1 SP2 for the first time Overview

  4. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  5. Create upgrade data Upgrade archive „Simplified upgrading“ (1) Machine producer Machine operator No SCOUT environment SCOUT environment Upgrade SCOUT project Record on storage medium MMC/CF IT Diag USB stick • Advantage: • Upgrade can be realized by the final customer’s staff (maintenance staff) • SCOUT is not necessary on site upgrade

  6. „Simplified upgrading“ (2) • Task definition • An upgrade of the machine (with the machine operator) has to be realized • SCOUT or PC are not available • The customer’s staff (maintenance staff) must be able to do the upgrade • Solution  new function „upgrade data“ • Create upgrade data: • Realization with SCOUT (after making the changes in the project) • Upgrade data set (archive) can contain one or several controls or even several projects • Upgrade data contain everything that can be run on SIMOTION, including SINAMICS-Integrated. • Example of the upgrade media: • Even possible without SCOUT via external „update program“ • Media: CF/MMC, USB stick, IT Diag • CF/MMC: only the upgrade data of the device – IT Diag, USB stick: all • Upgrade: • The CPU to be upgraded already requires a FW version of at least V4.1 SP2 • CF/MMC: plug in  switch on  upgrade process is executed • IT Diag: upgrade via existing Ethernet/Internet connection • USB stick: the same USB stick can be used to upgrade all controls being stored in the archive • The runtime licences remain the same for all variants Upgrade

  7. „Simplified upgrading“ (3) Machine producer SCOUT environment • The machine producer can also use directly the new upgrade possibilities by means of SCOUT Upgrade SCOUT project MMC/CF IT Diag USB stick upgrade

  8. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  9. Load project from the device „Upload in case of missing or not current project “ • Upload: • Upload without project • project is not available on the PU. • The whole content of the control (TO‘s, programs, variables) are uploaded • Upload with existing project • The project is not online consistent • Update of all objects via „Load to PU“ • Individual upload (object-granular) • The project is not online consistent • Adaptation via project comparison (will be indicated later) • Storing additional data on the device • For the upload and the project comparison, additional data have to be stored on the target device before realizing the upload. • Advantage: • Easy adaptation to the control (consistence) Diagnostics

  10. Project comparison • Project comparison: • Possible comparisons: • Devices in one common or in different OFFLINE projects • OFFLINE device in a project with real (ONLINE) device • Functions: • Display of the differences concerning device, TO, program, …. • Detailed comparison of source  target • Compensation of the differences Diagnostics • Advantage: • Quick comparison of two projects with display of the differences (where, what exactly) • Quick and safe compensation of differences

  11. Comparison partners Adaptation of the object Object attributes Object Comparison attributes Detailed adaptation

  12. TO comparison in expert list • Comparison functions are also possible in TO expert list Diagnostics

  13. „Online Multiuser Operation - light“ • Several users are working on the same project on a CPU. • Technology objects and sources can be loaded separately. • With a project comparison and especially with the possibilities of adaptation, the changes of a colleague can be accepted in your own project status. Diagnostics Schematic representation of the online multiuser operation

  14. Advantage: • Schnelle overview der vorhandenen Objekte (TO‘s) und • ihrer Beziehungen (Verschaltungen) Interconnection overview • Interconnection overview: • Representation of all object interconnections on one device • Representation of overlapping object interconnections • Detailed representation of object interconnection • on the input side and • on the output side Diagnostics • Advantage: • quick overview of the existing objects (TO‘s) and • their relations to each other (interconnections)

  15. „Load changes easily“ (1) • Improvement for the download • Expanded download dialog • Separate initialization of data during the download (in the STOP mode) • Download of subsets • Also usable in the RUN mode • CPU without drive • Technology objects even if the sources are not consistent • Sources even if technologyobjects are not consistent • Also without HW config Diagnostics

  16. „Load changes easily“ (2) • Control of MotionTasks fromSCOUT • Important for download in the RUN mode • Running Motion Tasks cannot be loaded during the RUN mode • Active MotionTasks will stop and then restart after the download • Via device diagnostics -> Task Manager • Selectable in the debug operation Diagnostics

  17. „Task Trace“ • Task Trace: • The sequence of the single tasks and user events (generated by a function command) are represented in a graph • Configuration of the task trace via IT Diag • Start of the SIMOTION Task Trace via SCOUT device diagnostics, IT Diag or via user program (system functions) • Start of SIMOTION Task Profiler • Via SCOUT device diagnostics • via IT Diag • Advantages: • It becomes easier to understand and to control the interactions of the programs/tasks Diagnostics

  18. V 4.1 SP2 – „Task Trace“ (2)

  19. „Generate diagnostics data“ • Generate diagnostics data: • Reading out diagnostics data for system and application diagnostics • Diagnostics data sind • Diagnostics buffer of SIMOTION • Diagnostics buffer of SINAMICS Integrated • Queued SIMOTION TO alarms • Retain data shots of SIMOTION • Additional analysis data for the development • Maintenance staff need ”screw driver“ and ”PC“ • „Screw driver“  operator control action on the CPU  diagnostics data on CF/MMC • „PC“  diagnostics data from CF/MMC for OEM or for Siemens analysis. • Storing of the diagnostics data can also be started via IT Diag • Advantages: • Generation of diagnostics information without SCOUT for a further analysis • HW exchange including saving and restoring the retain data without SCOUT Diagnostics

  20. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  21. SCOUT - „New ST editor“ (1) New Structured Text Editor Offers the present functionality plus new comfort functions: • Automatic indent/outdent • Later formatting /Automatic indent (Ctrl+Alt+F8) • Zooming (Ctrl+mouse wheel) • Indicate pair of parentheses • Show/hide blank character and tabulators • Vertical lines for indent steps • User bookmarks • Select columns Usability

  22. SCOUT - „New ST editor“ (2) • Auto-complete For keywords, data types, local variables and constants, POUs, TOs.To be activated via Ctrl+space bar or, with structures, automatically after the input of the point (e.g. axis_1a. +p -> pathsyncmotion) • Folding (show/hide blocks) Usability

  23. SCOUT - Online / Offline View • Display of online- /offline values in TO dialogs • Colored field shows which values are visible • „YELLOW“ Online values of the TO • „BUE“ Offline values of the TO Usability

  24. SCOUT - new assistantsSetting of the brake behavior in case of TO alarm • Selection of the brake behavior of the axis is realized via an assistent. • Can be applied to SINAMICS S120, MASTERDRIVES and SIMODRIVE drives. Usability

  25. SCOUT - new assistants Presetting of dynamic values • The dynamic values of jerk and acceleration are calculated and set by a default setting of velocity and ramp-up time. Usability

  26. SCOUT - Expansion of accessible nodes • Setting of the PU/PC interface is possible directly from the dialog • Automatic setting of the Ethernet interface • Direct indication of an IP address • If a router was in between, you would not see the device • Load project from card and open it • It is possibly necessary to make settings in NetPro to go online Usability

  27. SCOUT - Further expansions • Variable comments as tool tip • Comments from variable declaration tables I/O-Var, glob. Var, variables from MCC and LAD/FBD sources and POUs(POE = Program Organizations Unit program, FB or FC) • Display as tool tip when it is used in MCC and LAD/FBD POUs Usability

  28. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  29. „Diagnostics without SCOUT“ – WEB „Service Overview“ • WEB „Service overview “: • Access via WEB-Browser • Individual configuration of the displayed TOs and system variables • Identical functionality as for service overview in SCOUT • Advantage: • Diagnostics/analysis without SCOUT • Remote access via WWW SIMOTION IT

  30. „Diagnostics without SCOUT“ – WEB „status/control VAR“ • WEB „status/control VAR“: • Access via WEB-Browser • Individual configuration of the table • Access to all SIMOTION variables • Status and control is possible • Advantage: • Diagnostics/analysis without SCOUT • Remote access via WWW SIMOTION IT

  31. „Diagnostics without SCOUT“ – WEB „Trace“ • WEB „Trace“: • Access via WEB-Browser • Individual trace configuration (function as in SCOUT) • Graphic representation and multiple possibilities of evaluation • Advantage: • Diagnostics/analysis and optimization without SCOUT • Remote access via WWW SIMOTION IT

  32. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  33. Hardware platforms • Controller C240 PN (under preparation) • Same performance/memory configuration likeC240 • (i.e. factor 2.5 faster than C230, factor 1.8 faster than D435) • PROFINET interface with 3 ports, in addition to the already existing industrial Ethernet interface • No analog drive interface, no encoder interfaces • Spare parts are not compatible with C240 or C230-2 Hardware

  34. Hardware platforms • SIMOTION C240 / C240 PN • Expanded user memory: • 35 MB User RAM (previously: 25 MB) • SIMOTION P • Expanded user memory: • Up to 100 MB User RAM (previously: 24 MB), 28 MB System RAM • Settings via Simotion P Control Manager Hardware

  35. Hardware - Plattformen • SIMOTION D • Expanded user memory: • D425/D435: 35 MB User RAM (previously: 25 MB) • D445: 70 MB User RAM (previously: 50 MB) • Own operating memory of 20 MB for Java applications • Introduction of the 1 Gigabyte CF card (previously: 512 MB) • Has been delivered since 05/08, applicable for all FW versions • With V4.1 SP2, 1 GB can be used • With older FW versions, 512 MB can be used • Entries for SINAMICS diagnostics buffer are added at the end of the SIMOTION diagnostics buffer. Hardware

  36. Hardware - Plattformen • SIMOTION D • New Control Unit D445-1 (under preparation) • Factor 1.3 faster compared with D445 • Double fan module for higher availability of the D445-1 • Same interfaces, memory capacity and connection system as D445 • The D445-1 is upward compatible (from V4.1.2.x on) and can be applied with D445. Hardware

  37. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  38. Expansions with SIMOTION DSINAMICS safety functions via PROFIsafe • Release for SINAMICS Safety-Integrated even for D410 • PROFIsafe with SIMATIC S7 F-CPU and SIMOTION D4x5 • Activation of Safety Integrated Extended Functions also via safe communication "PROFIsafe with PROFIBUS" (up to V4.1 HF6, this was only possible via terminal connections of module TM54F). • Control (F-logic) is realized via SIMATIC F-CPU, which is connected to PROFIsafe via PROFIBUS (e.g. a CPU 317F-2 DP or also an ET 200S F-CPU with DP master connection module) • Maximum number of servo-axes with safety integrated extended functions for each CU: • SIMOTION D4x5: 5 • Controller extension CX32: 5 (4 with V4.1 HF6) Safety

  39. Expansions with SIMOTION DTopologies PROFIsafe with S7 F-CPU and SIMOTION D4x5 • Routing to the integrated SINAMICS S120 drives(already with V4.1 SP1 HF6) • Routing to the external SINAMICS S120 drives(via second PROFIBUS interface) Safety

  40. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  41. „Expansions of Motion Control“ • Presetting of the control bits in STW1 of the axis telegram by application • with _disableAxis() (disableMode:=STATE_MACHINE_CONTROL_BY_APPLICATION) the control bits in STW1.Bit0 - STW1.Bit6 can be set directly via the command _setAxisSTW(), without the TO checking the correctness regarding the PROFIdrive Profile state machine • e.g, to stop large drives with closed brake in a remagnetized state and to restart them quickly after the release • For further information, please refer to the documentation basis functions and system functions_TP_referencelist • Control bits in STW of the CU telegram by application • Access function _setDriveObjectSTW to control word of tel. 39x (DO1), analogous to the access functions with axis TO . • You can set those bits in the STW1_device of telegram 39x that are freely usable or not supported by SIMOTION-RT • Application: e.g. for applicative time synchronistation SIMOTION-SINAMICS • For further information, please refer to the documentation basis functions and reference list of the devices Technology

  42. „Expansions of Motion Control“ • Global measuring inputs even on CX32 and CU320/CU310 • Global measuring inputs (measuring event with time stamp) can also be used on CX32 and S120 (CU320, CU310) in connection with SIMOTION P, C and D. Technology

  43. Overview Upgrade Diagnostics Usability SIMOTION IT Hardware Safety Technology Documentation, U&A

  44. Documentation • Signal flow charts for servo part of the axis TO Documentation, U&A

  45. Documentation • Signal flow charts for servo part of the axis TO Documentation, U&A

  46. Utilities & Applications • New contents of SIMOTION Utilities & Applications V4.1 SP2 • new FAQ`s available e.g. for the CX32 configuration, the configuration of drive-related peripherals, the time synchronization SIMOTION-SINAMCS • Expanded scripts • Expanded examples and a new library LDPV1 with important functions for the SINAMICS connection. Documentation, U&A

  47. You can find further detailed information In the document Simotion_New_Functions_V412.pdf Thank you very much Siemens AG Industry Sector I DT MC Frauenauracher Str. 80 D-91056 Erlangen Fax: +49-9131-98-1297 mailto: applications.erlf@siemens.com

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