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IENG 475 - Lecture 02

IENG 475 - Lecture 02. Manufacturing Operations. Agenda. Lab Schedule Lab Plan Manufacturing Operations Levels of Automation Questions & Issues. Tuesday 1:00 PM Lab. Mike Dietz Austin Louchart Jesse Wilkins Zach Kohama Ziad Alzuhair*. Tuesday 2:30 PM Lab. Tuesday 4:00 PM Lab.

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IENG 475 - Lecture 02

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  1. IENG 475 - Lecture 02 Manufacturing Operations IENG 475: Computer-Controlled Manufacturing Systems

  2. Agenda • Lab Schedule • Lab Plan • Manufacturing Operations • Levels of Automation • Questions & Issues IENG 475: Computer-Controlled Manufacturing Systems

  3. Tuesday 1:00 PM Lab • Mike Dietz • Austin Louchart • Jesse Wilkins • Zach Kohama • Ziad Alzuhair* IENG 475: Computer-Controlled Manufacturing Systems

  4. Tuesday 2:30 PM Lab IENG 475: Computer-Controlled Manufacturing Systems

  5. Tuesday 4:00 PM Lab • Dylan McLellan • Joel Niesche • Taylor Mammenga IENG 475: Computer-Controlled Manufacturing Systems

  6. Thursday 1:00 PM Lab • Terry Nguyen • Kristy Rennick • Cassie Kulesa • Zach Boyd • Brianna Dodge* IENG 475: Computer-Controlled Manufacturing Systems

  7. Thursday 2:30 PM Lab • Rick Vanderhulst • Nate Hibl • Andrea Sawyer • Tyler Derickson* • Caleb Miller* IENG 475: Computer-Controlled Manufacturing Systems

  8. Thursday 4:00 PM Lab** • Ben Johnson* • Anne Christensen* • Stevey Lee* • Cody Kopriva* IENG 475: Computer-Controlled Manufacturing Systems

  9. Tuesday 2:30 PM Lab • Ben Johnson • Anne Christensen • Stevey Lee • Cody Kopriva • Brianna Dodge IENG 475: Computer-Controlled Manufacturing Systems

  10. Lab Schedule • Review Lab assignment off of Materials Page • Meet in MIL Lab (need to start/stop labs on time) • Take notes during lab in LAB Engineering Notebook (everyone) • Lab assignments (1 per team) – usually due next lab • brief summary and documentation of design/exercise • short answer to questions (if any) • copy pages from everyone • 5S at end of each lab • Primary result of lab exercises is to complete project • Open Lab times as necessary • Open class and lab periods reserved at end of term • Use Finals Week for project documentation & demo IENG 475: Computer-Controlled Manufacturing Systems

  11. Desk Clock / Business Card Holder / Name Plate Clock Face & Base: Two pieces – must contain clock mechanics & business cards One color – Material: Red Oak Design of clock face must incorporate SMD moniker Design of base must incorporate four button feet Design of base must hold cards and be individually customized w/ name Design of base must incorporate CO2 laser engraving Stock: 5.45” x 5.45” x ¾” – Base Final dimensions depend on your fixture design(s) Card & Clock Face Posts: One color – Material: Red Oak Each member designs their own sculpted posts Stock: ½” dia x 4” long Final: 0.25” dia x 1.00” long (max, each post) Project Concept 1 IENG 475: Computer-Controlled Manufacturing Systems

  12. Desk Caddy / Business Card Holder / Tablet Holder Tablet Brace & Caddy Base: Two pieces – must contain clock mechanics & business cards One color – Material: Red Oak Design of one piece must incorporate SMD moniker Design of base must incorporate four button feet Design of base must hold cards and be individually customized w/ name Design of base must incorporate CO2 laser engraving Stock: ¾” – Red Oak Final dimensions depend on your fixture design(s) Card & Brace Posts: One color – Material: Red Oak Each member designs their own sculpted posts Stock: ½” dia x 4” long Final: 0.25” dia x 1.00” long (max, each post) Project Concept 2 IENG 475: Computer-Controlled Manufacturing Systems

  13. Expanding Cribbage Board Bottom, Slide Base & Slide: One color – Material: Red Oak Design of slide must incorporate SMD moniker Design of slide base must incorporate individually customized text Design of slide base must incorporate CO2 laser engraving Design of bottom must contain card deck and pegs Bottom must have four button feet Stock: 5.45” x 5.45” x ¾” – Slide Base & Bottom Stock: 5.45” x 5.45” x ¼” – Slide Final dimensions depend on your fixture design(s) Pegs: One color – Material: Red Oak Each member designs their own sculpted posts Stock: ½” dia x 3” long Final: 0.25” dia x 1.00” long (max, each post) Project Concept 3 IENG 475: Computer-Controlled Manufacturing Systems

  14. Modular Parchisi Board – four modules make a game set Slide Base & Slide: One color – Material: Red Oak Design of slide top must incorporate SMD moniker & custom text Design of slide bottom must be ¼ of game board Design of slide must incorporate CO2 laser engraving Design of slide base must contain pawns & dice (dice are purchased) Slide Base bottom must have four button feet & connect to slide as the Start Stock: 5.45” x 5.45” x ¾” – Slide Base Stock: 5.45” x 5.45” x ¼” or ¾”– Slide (team choice!) Final dimensions depend on your fixture design(s) Pawns: One color – Material: Red Oak Each member designs their own sculpted pawns Stock: ½” dia x 4” long Final: 0.25” dia x ¾ ” long (max, each pawn) Project Concept 4 IENG 475: Computer-Controlled Manufacturing Systems

  15. Mini Chess Set Custom Case Top & Chess Board Base: Two parts – must contain all chess pieces One color – Material: Red Oak & Plastic/Metal Design of case top must incorporate SMD moniker Design of base bottom will be chess board Engraved Insert (plastic/metal) Design of chess board must incoporate CO2 laser engraving Stock: 5.45” x 5.45” x ¾” – Case Top & Base Final dimensions depend on your fixture design(s) Chess Pieces: Two colors – Material(s): Red Oak/Ash, Stains/Paint Each member designs at least one piece, add group pawn design Stock: ½” dia x 3” long Final: 0.25” dia x 1.00” long (max, piece), 1/2” long (max, pawn) Project Concept 5 IENG 475: Computer-Controlled Manufacturing Systems

  16. Boxed CATAN Board – box & five hex types make a game set Box Case & Hexagonal Squares One / two color – Material: Red Oak or Laminated Acrylic Design of sliding top must incorporate SMD moniker & custom text – milling! Slide top must fit with box case and must function well Design of slide box case must contain parts & dice (dice are engraved) Design of hexes and must incorporate CO2 laser engraving, could interlock Stock: ½” or ¾” – Red Oak for sides of Slide Box Case (team choice!) Stock: ¼” Red Oak – Slide Top / Back Final dimensions depend on your fixture design(s) Pieces: Four colors – Material: Red Oak, PLA or ABS plastic Each member designs their own sculpted pieces Dice would be laser engraved Buildings / Cities are either turned on lathe or 3-D printed Production disks are laser engraved Project Concept 6 IENG 475: Computer-Controlled Manufacturing Systems

  17. Manufacturing Operations • What competitive trends exist? • Where are products being made? • What kind of products are being made at these locations? • How are products being made at these locations? • What is the basis for manufacturing competitiveness? • Competitive Advantage(s): IENG 475: Computer-Controlled Manufacturing Systems

  18. Levels of Automation • Manual Production – using single station manned cells operating independently • Automated Production – using single station automated cells operating independently • Automated, Integrated Production – using multi-station automated systems with automated material handling The appropriate level of automation is situational – there is no universal best answer! IENG 475: Computer-Controlled Manufacturing Systems

  19. Manufacturing Operations • Mfg Plant Capabilities & Capacity Limitations: • Technological Processing Capabilities • Physical Production Capabilities/Capacities • Production Capacity Limits • Conditions for Appropriate Automation: • Predictable, stable / expanding market • Need to satisfy business objectives of firm • Technology must be available at the right: • Performance • Cost • Maturity IENG 475: Computer-Controlled Manufacturing Systems

  20. Reasons for Automating • Increase labor productivity • To reduce labor cost • To mitigate the effects of labor shortages • To reduce or eliminate routine manual tasks • To improve worker safety • To accomplish processes that cannot be done manually • To improve product quality • To reduce manufacturing lead time • To avoid the high cost of not automating IENG 475: Computer-Controlled Manufacturing Systems

  21. Task is too technologically difficult to automate Product life cycle is too short Product is too customized Product demand is too variable To reduce the risk ($) of product failure To deal with these aspects, use the USA Principle: Understand Simplify Automate Reasons NOT to Automate IENG 475: Computer-Controlled Manufacturing Systems

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