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Polymer Fusion Seals

Discover the Polymer Fusion Program—your solution for one-of-a-kind seals! This exclusive program lets you specify custom seals without the burden of traditional tooling expenses. Utilizing Chesterton’s proprietary polymer materials, we fuse smaller diameter segments to create continuous large diameter seals of any size, with joint integrity akin to metal welding. Our Groveland, USA facility offers timely production, typically within 15 days. Ideal for the hydropower industry, we cater to diameters ≥ 508 mm (20”). Contact our customer service to start your custom seal order.

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Polymer Fusion Seals

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  1. Polymer Fusion Seals Unique Manufacturing Capability

  2. Need a one of a kind Seal? Polymer Fusion Program • Exclusive program gives you the freedom to specify unique custom seals without the customary tooling expense • Using Chesterton’s exclusive polymer materials to manufacture a seal. • This unique proprietary process is used to join two or more segments of smaller diameter seals together (fused) to create a continuous (non-split) large diameter seal of any size. • Similar to a metal weld, the integrity of the fused joint is as strong as the base polymer material

  3. Overview • Material options • AWC800 thermoset polymer • Equipment is good condition • AWC805 thermoset polymer • Worn equipment • Sizes • designed for diameters ≥ 508 mm (20”) • Production • available in Groveland, USA facility • Lead Time • 15 production days *Expediting dependent upon on capacity

  4. End Product • Huge seals custom manufactured for an end user • Hydropower industry: ~13’ (3962 mm) diameter seals

  5. Getting started Contact Customer Service #1-978-469-6202 Polymer Fusion Program • Provide application details to customer service • Complete application questionnaire (inner diameter, outer diameter, height) • Engineering will review details • If no tooling exists, a separate quote is provided for a new tooling jig (required for fusion) • Customer service will provide a quotation • standard lead time is 15 production days • Production is scheduled once a purchase order is received • Ask customer service if expediting is required

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