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Life Cycle Costs In Pumps and Pumping Systems

Life Cycle Costs In Pumps and Pumping Systems (Based On Guidelines of Hydraulic institute Standard). Life Cycle Cost (LCC) The LCC of any piece of equipment is the total “Lifetime” cost required to Purchase, Install, Operate, Maintain , and Dispose of that equipment.

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Life Cycle Costs In Pumps and Pumping Systems

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  1. Life Cycle Costs In Pumps and Pumping Systems (Based On Guidelines of Hydraulic institute Standard)

  2. Life Cycle Cost (LCC) The LCC of any piece of equipment is the total “Lifetime” cost required to Purchase, Install, Operate, Maintain , and Dispose of that equipment.

  3. Pumping system account for nearly 20% of worlds electrical demand and range from • 20- 50% of pump energy usage in certain industrial plant operation. • For majority of the facilities, lifetime energy and maintenance cost will dominate • the LCC Purchase price Operating cost Maintenance cost

  4. Why LCC • Why should organizations care about life cycle cost? • Many organizations only consider the Initial purchase and installation cost of the equipment. • It is in the fundamental interest of the plant designer and manager to evaluate the LCC of • Different solutions before installation of new plant or major over haul. • This Evaluation will help in identifying financially attractive alternative / solution. • In today’s competitive market organizations must continuously seek cost saving which will • improve their profitability. • Along with economic reasons , LCC helps in developing awareness about environmental • impactof their business and conserving energy as one way to reduce emission, preserve • natural resources and reduce carbon foot print. This will also help in reducing emission of • Green House gases. • The developed world has become acutely aware of the effect of it’s energy waste and the • introduction of levies on CO2 emissions now directly taxes the inefficient users of energy.

  5. LLC Series – Horizontal Split Casing Pumps Cross section of LLC Series Vertical Turbine Pump

  6. LLC Series – Horizontal Split Casing Pumps LLC VERTICAL TURBINE FEATURES & BENEFITS (Contd…)

  7. LLC Series – Horizontal Split Casing Pumps Cross section of LLC Series Horizontal Split Casing Pump

  8. LLC Series – Horizontal Split Casing Pumps LLC HSC FEATURES & BENEFITS

  9. LLC Series – Horizontal Split Casing Pumps LLC HSC FEATURES & BENEFITS (Contd…)

  10. LLC Series – Horizontal Split Casing Pumps LLC HSC FEATURES & BENEFITS (Contd…)

  11. LLC Series – Horizontal Split Casing Pumps LLC HSC FEATURES & BENEFITS (Contd…)

  12. LLC Series – Horizontal Split Casing Pumps LLC HSC FEATURES & BENEFITS (Contd…)

  13. Deteriorated Hydraulic Deterioration Original BEP Flow Reduces = More Hours run Head/Flow • Efficiency Loss = • More Power per hour Efficiency Deteriorated

  14. Degradation Cost Average 1% pa AdditionalEnergy Cost Rs. 5.6 million) LLC Average 0.25% pa

  15. 5% Saving on 100 KW = 44,000 kW pa = Rs. 0.38 million = 125,000 kW pa Saved Generation Pump rarely BEP

  16. In ten years you would lose $657 thousand

  17. Conclusion Life Cycle Cost is a highly practical tool for the users which can be very effectively used to evaluate and compare any equipment, particularly for complex pumping systems to make purchase decision from the available alternatives and safeguard own interests. KBL has used this concept effectively in the products and introduced this in the market.

  18. THANK YOU http://estore.pumps.org/Pump-Life-Cycle-Costs-A-Guide-to-LCC-Analysis-for-Pumping-Systems-P35C13.aspx

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