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CRACKER AND POLYETHYLENE COMPLEX

Sahara Petrochemical Company. CRACKER AND POLYETHYLENE COMPLEX. Presentation by: Saleh F. Al-Nazha President, Tasnee Jubail Complex. Saudi Energy Forum : 18-20 Nov 2006. Introduction TASNEE. Established by Private Sector Share Holders in 1985

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CRACKER AND POLYETHYLENE COMPLEX

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  1. Sahara Petrochemical Company CRACKER AND POLYETHYLENE COMPLEX Presentation by: Saleh F. Al-Nazha President, Tasnee Jubail Complex Saudi Energy Forum : 18-20 Nov 2006

  2. Introduction TASNEE • Established by Private Sector Share Holders in 1985 • Investments in Industrial Sectors including CRISTAL and Tasnee Petrochemicals • Saudi Polyolefins Company (SPC) was formed in partnership with Basell in 2001 • SPC Plant started production in 2004 • Saudi Ethylene & Polyethylene Co. (SEPC) was formed with Basell, GOSI and Sahara as partners

  3. TASNEE : Operating Affiliates CRISTAL TASNEE PETROCHEMICALS RASSAS BATTERIES BEEAH ROWAD MAADANIEAH MASABIK & MAHAWER

  4. TASNEE Jubail Projects • Primary Projects • Cracker and Polyethylene Project • PP Plant Expansion to produce HICO Grades • Downstream Projects • BOPP Project • PP Compounding Project • Geo-Membrane Project • Establishment of Plastics Research Center

  5. Cracker Project & Downstreams Cracker Propylene Ethylene ACP-HDPE HP- LDPE VAM EDC Impact PP PP Expansion Acrylic Acid, Ester and SAP complex Chlor Alkali Pipe Resin High Impact PP Geo-Membranes BOPP Compounding TASNEE SAHARA Plastics Products Development Center SIPCHEM

  6. Cracker & Polyethylene Project

  7. Project Sponsors Saudi Shareholders Foreign Shareholder Tasnee 45.34 % Sahara 24.41 % GOSI 5.25 % Basell 25 % 75 % 25 % Saudi Ethylene & Polyethylene Company

  8. Project Overview Saudi Aramco Ethane Propane Cracker Plant Linde Technology Ethylene Ethylene Basell ACP Technology Polyethylene Unit HDPE Ethylene 200 KTA Basell Lupotech Technology Polyethylene Unit LDPE Propylene 285 KTA HDPE 400 KTA LDPE 400 KTA

  9. Cracker Project Progress Ready for Start-up Basic Engineering 100 % Engineering Services 65 % Equipments & Materials 62 % Construction 21 %

  10. PE Project Progress Ready for Start-up Engineering Services 43 % Equipments & Materials 24 % Construction 2 %

  11. Range of SEPC Products HDPE

  12. Range of SEPC Products LDPE

  13. Target Markets • Basell • All Countries in Europe including Turkey, Russia and Ukraine • The Americas • Tasnee • Saudi Arabia, Kuwait, Bahrain, UAE, Qatar, Oman, Yemen, Iraq, Syria, Jordan, Lebanon, Palestine • African Continent except Morocco, Egypt and Algeria • Iran, Pakistan, Afghanistan, Nepal, Sri Lanka, Bangladesh, Comoros Island

  14. HDPE Global Supply / Demand Balance Source: Jacobs Consultancy

  15. LDPE Global Supply / Demand Balance Source: Jacobs Consultancy

  16. Cracker Plant Model View

  17. PE Plant Model View

  18. Downstream Projects & Product Applications

  19. High Impact Copolymers

  20. PP High Impact Copolymer (HICO) • SPC is currently expanding the PP Plant • Polypropylene High Impact Copolymers (HICO) production capability will be added Advantages of HICO • Low Cost • High Output • Excellent Toughness/ Stiffness Balance • Broader Rubber Range

  21. Typical Industries using HICO Automotive • Automotive Interiors • Battery Cases • Bumpers • Cladding • Exterior Consumer Products • House-wares • Furniture • Electrical Appliances • Luggage • Toys

  22. Polyolefins Compounding

  23. Polyolefins Compounding • Physical Blending of Polymers for obtaining desirable End-use Properties • Different Compounds: PP Based • Talc, Mica or Calcium Carbonate Filled PP (from 10 to 60%) • Fiber Glass Reinforced PP (from 10 to 40%) • Rubber Modified PP HDPE Based • Carbon Black Filled HDPE (Pipe Applications) • Mineral Filled HDPE (Automotive, Industrial and Computer Goods Applications)

  24. Typical Compounding Applications • Home Appliances: • Dishwashers • Refrigerators • Washers and Dryers • Small Appliances • Automotive: • Interior Trim • Lower Trim • Door Panel

  25. BOPP FILM

  26. What is BOPP Film ? • Bi-axially Oriented or Stretched Molten Film based on Polypropylene Resin • Orientation improves Physical and Optical Properties: • Water Vapor Barrier • Stiffness • Dimensional Stability • Clarity • Gloss • Inert and Chemical Resistant Material

  27. Major Applications of BOPP • Packaging and Labeling Material • Capacitor Film • Food Wraps

  28. Geo-Membranes

  29. Geo-Membranes • Thin Two-dimensional sheets with Very Low Permeability • Flexible Sheets • Primary Function is a Liquid or Vapor Barrier. • Typical Applications: • Sewage Ponds • Hazardous Waste Landfills • Industrial Holding Ponds. • Municipal Garbage Dumps

  30. Geo-Membrane Canal

  31. Geo-Membrane Pond

  32. Plastics Research Center

  33. Objectives & Goals • A Center of Competence and Expertise • Promote and Enhance Local Plastics Down Stream Industries • Promote and Assist in Marketing • Assist in resolving Production & Quality Issues • Monitor Environmental & Food Regulatory Aspects of Plastics • Provide Training for In-house Staff and Customers

  34. Processing Lab Technical Center Analytical Lab Physical Mechanical Lab Processing aided Design Tools Center Set-up

  35. Sahara Petrochemical CompanyOverview • Saudi joint stock company formed in July 2004 after successful IPO • Total capital 1,500 Million Saudi Riyals • Mandate to invest in petrochemical sector in Kingdom

  36. Sahara Petrochemical Company Projects-under execution

  37. Sahara Petrochemical CompanyAl Waha Project • Plant size PDH – 460 KTA PP – 450 KTA • Technologies PDH – UOP Oleflex Technology PP – Basell Spherizone Technology • Lump Sum Turnkey Project awarded to Tecnimont and Daelim January 2006. • Target completion : 4th quarter 2008 • Owners : 75 % Sahara 25 % Basell • Total capital : $940 M

  38. Sahara Petrochemical Company Projects under development

  39. Sahara Petrochemical CompanyChlor Alkali and EDC Project Caustic Soda – Ma’aden 250 KTA Caustic -NaoH Caustic Chlorine Plant EDC Plant EDC Export 245 KTA Ethylene Amine Project 55 KTA Sodium Chloride 370 KTA Chlorine Ethylene from Sahara –Tasnee Cracker 85 KTA

  40. Sahara Petrochemical CompanyChlor Alkali and EDC Project.. • Estimated Capital $390 M • Feasibility study Completed by CMAI • Owners Sahara 50% Ma’aden 50% • Ethylene required 85 KTA • MOU signed between Sahara and Ma’aden • Technology evaluation under progress • Ethylene supply agreement with Cracker Co-SEPC • Feed Stock ( Salt ) agreement being finalized with local suppliers

  41. Sahara Petrochemical CompanyChlor Alkali and EDC Project.. • Project completion Expected Q1- 2010 • Value addition • First Chlor alkali / EDC project in Private sector • Meet Ma’aden’s 100% caustic requirement for aluminum refinery and other local industries. • Import substitution thru Local availability of Feed stock to Ethylene Amine project. Ethylene amine is primary feed stock to many small scale industries like epoxy, Chelants, lubricants, fungicides, wet strength resins, bleach activators, polyamide, asphalt additives, surfactants, oil field chemical, fuel additive, urethane compound and hence project shall contribute greatly to growth of downstream small and medium scale industries in kingdom. • Employment generation of around 150 persons • Bring long term foreign investment to Kingdom

  42. Sahara Petrochemical Company Acrylic Acid, Acrylic Ester and SAP Project Arabian acrylate company Acrylic Acid 150,000 tons per year Propylene 100,000 t/yr Acrylic Acid unit Meoh,N- Butanol, MEG,DEG,PEG,2EH Air Esterification unit Mixed Acrylate-125KTA A Acid 75 kta Purification SAP 80 KTA Polymerization A Acid 75 kta

  43. Sahara Petrochemical Company Acrylic Acid, Acrylic Ester and SAP Project.. • Estimated Capital Approx $500 M • Feasibility study being done by CMR,USA • Owners Sahara • Propylene required 100 KTA • Technology evaluation under progress • Propylene supply agreement with Cracker Co-SEPC

  44. Sahara Petrochemical CompanyAcrylic Acid Project.. • Project completion Q1- 2010 • Value added of Acrylic Acid, Acrylic Ester and Super adsorbent polymer : • First ever project in Private sector and in Kingdom • Import substitution thru Local availability of medium and small scale industries like hygiene Diapers, paint industry, Sealants ,Surface coating, Dispersant , Textile, Paper treatment, wet strength resins, bleach activator and hence project shall contribute greatly to growth of downstream Medium and small scale industries in kingdom. • Employment generation of around 200+ persons • Bring long term foreign investment to Kingdom

  45. Thank you …….. Saudi Energy Forum : 18-20 Nov 2006

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