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INNOVATIONS IN CORROSION PROTECTION

INNOVATIONS IN CORROSION PROTECTION. POLYUREA COATING DEVELOPMENT PROSPECTS. Istanbul, Turkey 2012. INNOVATIONS IN CORROSION PROTECTION. Corporate structure. INNOVATIONS CREATION. STANDARDS DEVELOPMENT. PRODUCT INTRODUCTION. Scientific Research Center. Manufacturing. Sales.

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INNOVATIONS IN CORROSION PROTECTION

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  1. INNOVATIONS IN CORROSION PROTECTION POLYUREA COATING DEVELOPMENT PROSPECTS Istanbul, Turkey 2012

  2. INNOVATIONS IN CORROSION PROTECTION Corporate structure INNOVATIONS CREATION STANDARDS DEVELOPMENT PRODUCT INTRODUCTION Scientific Research Center Manufacturing Sales Service Center

  3. INNOVATIONS IN CORROSION PROTECTION Products PRODUCT ADVANTAGES Resistance to moisture High abrasion resistance Thermal Resistance (frost-resistance) Resistance to impact loads High corrosion resistance Fast reaction time (5-30 sec.) Solutions for above-ground objects:SPECPROTECTDurability of over 10 years. Solutions for transition areas:SPECIZOLDurability of over 15 years. Solutions for underground objects: CARBOFLEXDurability of over 30 years.

  4. INNOVATIONS IN CORROSION PROTECTION Products PRODUCT ADVANTAGES Solutions for of underground objects: CARBOFLEXDurability is over 30 years.

  5. INNOVATIONS IN CORROSION PROTECTION Collaboration PRODUCT ADVANTAGES Solutions for of underground objects: CARBOFLEXDurability is over 30 years.

  6. INNOVATIONS IN CORROSION PROTECTION Collaboration PRODUCT ADVANTAGES A.V. Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences SpecPolymer, Scientific Production Association D. Mendeleev University of Chemical Technology of Russia, Polymer Composite Paint Materials and Coatings Chair Lomonosov Moscow State University, Fundamental Physics and Chemistry Engineering Department Solutions for of underground objects: CARBOFLEXDurability is over 30 years.

  7. INNOVATIONS IN CORROSION PROTECTION Innovations PRODUCT ADVANTAGES Oligomer Micro composite Intercalated Nano composite Montmorillonite layers Exfoliated Nano composite Solutions for of underground objects: CARBOFLEXDurability is over 30 years.

  8. INNOVATIONS IN CORROSION PROTECTION Innovations Montmorillonite PRODUCT ADVANTAGES PolycarbamidePolyurea Tetrahedral structure Disocyanate Polycarbamide Solutions for of underground objects: CARBOFLEXDurability is over 30 years.

  9. INNOVATIONS IN CORROSION PROTECTION Equipment PRODUCT ADVANTAGES Solutions for of underground objects: CARBOFLEXDurability is over 30 years.

  10. INNOVATIONS IN CORROSION PROTECTION Innovations PRODUCT ADVANTAGES Diffractogram of polyurea and nano composite based on it l, ar. un. Substrate 200 Solutions for of underground objects: CARBOFLEXDurability is over 30 years. Composite Polyurea

  11. INNOVATIONS IN CORROSION PROTECTION Innovations PRODUCT ADVANTAGES The dependence of the physical and mechanical properties of filled polyurea coatings on the content of montmorillonite modulus of elasticity, MPa Tensile strength, MPa Elongation at break % Elongation at break % Tensile strength, MPa modulus of elasticity, MPa Montmorillonite concentration in the coating, % Montmorillonite concentration in the coating, % 1 2 Solutions for of underground objects: CARBOFLEXDurability is over 30 years. Tensile strength, MPa Modulus of elasticity, MPa Elongation at break % Type of coating: 1 - PM100, 2 - PM101

  12. INNOVATIONS IN CORROSION PROTECTION 3,0 250 2,5 1 2 2,0 200 Oxygen permeability 1,5 Permeability to water vapor (g/m2 x hour) 1,0 150 0,5 0,0 0 1 3 5 7 Contents of clay (%) Innovations PRODUCT ADVANTAGES 50 45 Without fillers 40 1% of clay 35 the rate of corrosion,mm | year 30 25 20 15 10 5 Filling, % 0 1 - Composite based on montmorillonit, 2 - Composite based on montmorillonit, 0 0 0 30 40 50 Illustration of penetration of the diffusing particles (oxygen, water vapor) through the film "pure" polymer and polymer silicate nano composite external environment external environment polymer chains polymer chains trajectory of penetrating particles trajectory of penetrating particles lamellar filler Solutions for of underground objects: CARBOFLEXDurability is over 30 years. polymer chains polymer chains product surface product surface

  13. INNOVATIONS IN CORROSION PROTECTION Resume PRODUCT ADVANTAGES • RESULTS: • A decrease of coating permeability after the introduction of 2-3% of montmorillonite nano-particles. • Overall protective coatings heat resistance and protective properties improvement increased by 20-30 degrees, which widens the temperature range of coatings exploitation. • Improvement of the mechanical characteristics of the developed coatings. Solutions for of underground objects: CARBOFLEXDurability is over 30 years.

  14. INNOVATIONS IN CORROSION PROTECTION Partners welcome PRODUCT ADVANTAGES Izhevsk Specgazavtotrans Chelyabinsk Trubodetal Ufa Khabarovsk Markhamat Dalspecstroy Nizhny Novgorod VOLGOGAZ Orenburg ENERGOKHIMREMONT St. Petersburg Mikhaylovka Russian Innovation Technologies Chernogorsk Sebryakovcement Chernogorskaya Coal Company Kumertau г. Москва URALHEFTEGAZTRANS ООО «УРБАНСТРОЙ» г. Брянск ЗАО «ДЕКО» Volgograd Volgogradneftemash Stary Oskol Stoilinsky Iron Ore Plant Volgodonsk-8 www.spolymer.pro info@spolymer.pro Tverskayastreet, 12/1, office24 125009, Moscow, RUSSIA Volgodonskaya Nuclear Power Station Gubkin Lebedinsky Iron Ore Plant ALEXANDER BOYTSOV GENERAL MANAGER ELENA MERKOVICH DIRECTOR, QUALITY ASSURANCE, Ph.D. in Chemistry

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