1 / 45

Solutions with Wonderware Historian and Active Factory Client

Solutions with Wonderware Historian and Active Factory Client. Richard Anderson Regional Sales Manager. Wonderware Historian is … . Analysis & Reporting. Reporting - Clients. Tools – Based on Microsoft Technology. Fully Configured Microsoft SQL Server Database.

brice
Télécharger la présentation

Solutions with Wonderware Historian and Active Factory Client

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Solutions with Wonderware Historian and Active Factory Client Richard Anderson Regional Sales Manager

  2. Wonderware Historian is … • Analysis & Reporting Reporting - Clients • Tools – Based on Microsoft Technology Fully Configured Microsoft SQL Server Database High Speed Data Acquisition Efficient Data Storage & Compression • Quick Configuration & Setup Enhanced for the Plant Floor Plant Floor PLC / DCS And HMI • Offers High Data Availability • Web portal – Information server

  3. High Speed Data Acquisition & Storage System 5 Clients - continuously connected • Trending ( 100 Tags ) • Published Excel reports every Hour & 15 Min – ( 520 + Tags ) Stratus ftServer 4400 60 000 tags – every 1s 20 000 tags – every 3s 20 000 tags – every 5s • 50 000 Discrete Tags • 50 000 Analog Tags Gary Lowenstein Tech Support Manager Software Configuration Windows 2003 Server SP2 MSSQL 2005 SP2 Historian 9.0 Patch 1 Active Factory 9.2 Information Server 3.0 Hardware Configuration Dual Channel Dual Core Processor 2Ghz 8 GB Ram

  4. High Speed Data Acquisition & Storage System • Average SysPerfCPUTotal • ONLY 9%

  5. DATA Compression Typical Historian 5,000 tags x 720 values per hour 5-second updates x 24 hours per day x 5 years x 365 days per year 30,153,600,000 values 150+ billion 1 TB vs. 55 TB 200 GB vs. 11 TB < 2% of Standard SQL Compression Multiply – more tags, higher rates, longer term 98% Storage savings is significant

  6. Forward Secondary Primary Store Standard Historian functionality • Standard Functionality • Remote IDAS Store & Forward Wonderware Historian Remote IDAS • I/0 Failover X X Master I/O Sever Slave I/O Sever

  7. Easy to Configure Historian • Configure Easily by Importing Tags or .CSV file • Provides a tool for importing tag lists • Can make use of OPC as a data source • Siemens , Rockwell , Schneider & Others

  8. Clients Wonderware System Platform Historian (InSQL) Historian Wonderware System Platform 3rd Party Data Sources S/W Applications 3rd Party Controllers

  9. Arhcestra and the Historian • Arhcestra adds Value to the Historian 1. Built in Failover Wonderware Historian • 2. Built in Store & Forward 3. Easy to configure 4. Concept of Standards and Inheritance Master I/O Sever Slave I/O Sever

  10. XV101 XV102 $Valve-3Way XV103 $Valve-2Way XV104 Inheritance Application Model Application Standards Flow $Control Module TEMPLATES (CLASSES, PARENTS) INSTANCES (OBJECTS) DEVELOPMENT

  11. Deploy Model View Common Namespace Automatically Created

  12. Arhcestra and the Historian • Arhcestra adds Value to the Historian 1. Built in Failover Wonderware Historian • 6. Monitor System performance • 2. Built in Store & Forward 3. Easy to configure 4. Concept of Standards and Inheritance Master I/O Sever Slave I/O Sever 5. Do not have to perform Tag imports when changes are made.

  13. Diagnostics With Trend

  14. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Microsoft Technology & Industry Standards

  15. Batch Trend With Target Region Overlay process and Compare Batches

  16. “Golden Batch” - Compare Highlight when process is out of Limits

  17. “Live” & Historical Playback Mode Use “real” data to simulate operations Great training tool for operators

  18. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Production reports Microsoft Technology & Industry Standards

  19. Import Tags into Excel Display Target vs Actual Produced Use Excel to customise look and feel *

  20. View Report via Web Information Server Generate Report with Selected time Period

  21. Scheduled Web reports Scheduled Report can run every Hour / day / shift …..etc etc *

  22. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Microsoft Technology & Industry Standards

  23. Answer Questions …. Troubleshooting – When did the motor Trip How was production influenced at that time?

  24. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Microsoft Technology & Industry Standards

  25. Integral Retrieval Mode Liters / Minute Liters (linear) Over a shift Over a Day

  26. Counter Retrieval Infer these points Rollover Point Counter Retrieval (units per period)

  27. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Time weighted Average Microsoft Technology & Industry Standards

  28. Averages Time Weighted Average Average: 50.0 30.0

  29. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Maintenance & Equipment Monitoring Compare Batches Duration Analysis Daily Production Schedule Ad Hoc Analysis Production Throughput Time Weghting Microsoft Technology & Industry Standards

  30. Duration Analysis • Use Active Factory Trend to…. • Determine Processing Time • - How Long In Each Phase • Idle Time - • If you aren’t processing, you aren’t Making Money Duration Analysis is Key to improving (Reducing) Cycle Times

  31. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Maintenance & Equipment Monitoring Compare Batches Duty Cycles Daily Production Schedule Time in State Ad Hoc Analysis Production Throughput Time weighted Average Microsoft Technology & Industry Standards

  32. “ValueState” Retrieval tells us - How many hours has the motor run How many Motor starts have there been Generate a report in Excel How much time in % has the motor been running

  33. Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Maintenance & Equipment Monitoring Health Safety & Environment Analysis Compare Batches Duty Cycles Investigations Daily Production Schedule Time in State Emissions Monitoring Ad Hoc Analysis Energy Management Production Throughput Time weighted Average Microsoft Technology & Industry Standards

  34. Use the Historian and Active Factory tools to contribute to Select XY Scatter Chart Function Maintenance & Equipment Monitoring Plant Analysis & Reporting Health Safety and Environment Compare Batches Investigations Duty Cycles • Select Tags to compare Example • Load PV • Power PV Daily Production Schedule Time in State Monitoring Emissions Ad Hoc Analysis Energy Management Production Throughput Time weighted Average Microsoft Technology & Industry Standards

  35. X/Y Scatter Plot – Power vs Load Change Load to optomise power consumption Power Load

  36. Expected in 2009…

  37. “Tiered Historians” Tier-2Centralized reporting & system of record Tier-1Local troubleshooting & buffering

  38. Tiered Historians. Replicated Data Replicate all data or selected tags

  39. Tiered Historians: Summary Data Send only periodic aggregates Summary” Tag Tier-1Local troubleshooting & buffering

  40. Dual Tier-2 Historians Tier-2Centralized reporting & system of record Tier-1Local troubleshooting & buffering

  41. Reporting Support: Industrial Data Cleansing Single-point spikes “Gaps” or “bad” data quality

  42. SUMMARY

  43. Historian Helps you to take better, proactive decisions …. Information - VISUALIZATION Running Hours Event Sequences Equipment Efficiencies Equipment Monitoring Post event Analysis Performance Analysis Process Optimisation KPI - Dashboards Production Summaries Energy Usage MANAGEMENT ENGINEERS & ANALYSTS MAINTENANCE & OPERATIONS

  44. Software Solutions for Real Time Success SM

More Related