Final Project Plan P09701 – Corning Tropel LightGage ™ Metrology System

1. Final Project PlanP09701 – Corning Tropel LightGage™ Metrology System Matthew Bradley (ME) Images Courtesy of Corning Tropel

2. Planning • Mission Statement • Staffing Requirements • IP Considerations • Preliminary WBS • Team Values and Norms • Grading and Assessment Scheme • Required Resources Planning Concept Development Issues & Risks

3. Mission Statement …to develop a system around the LightGage sensors that would allow for both sides of an object to be measured automatically and simultaneously. In order to achieve this, two LG sensors will be aimed at one another. Again, a maximum part diameter of 40mm will be used for the dual-headed system. The team will need to develop a fixture capable of supporting the two heads as well as the part being measured, to the tolerances and specifications agreed upon. Planning Concept Development Issues & Risks

4. Mission Statement Which means: Convert 1st generation LightGage System… …Into 2nd generation LightGage System Images Courtesy of Corning Tropel Planning Concept Development Issues & Risks

5. Staffing Requirements Planning Concept Development Issues & Risks

6. Staffing Requirements Role / Skills: Mechanical Engineering (2) • Students will be involved extensively in mechanical design, documentation, and fabrication for the 2nd generation LightGage. Areas of focus include materials research and selection, thermal and structural analysis, and aiding in part/motor selection. Technical drawing packages, computer models, and bill of materials will need to be generated.Students will also aid in system integration and manufacturing documentation. Those interested in materials, fabrication, and vibrations analysis may find this project appealing, as environmental isolation and material selection is critical to the success of this project. An eye for detail will also be valuable to this project. Role / Skills: Mechanical Engineering (2) • Students will be involved extensively in mechanical design, documentation, and fabrication for the 2nd generation LightGage. Areas of focus include materials research and selection, thermal and structural analysis, and aiding in part/motor selection. Technical drawing packages, computer models, and bill of materials will need to be generated. Students will also aid in system integration and manufacturing documentation. Those interested in materials, fabrication, and vibrations analysis may find this project appealing, as environmental isolation and material selection is critical to the success of this project. An eye for detail will also be valuable to this project. Planning Concept Development Issues & Risks

7. Staffing Requirements Role / Skills: Electrical Engineering (1) • Students will be asked to perform electrical system design for the 2nd generation LightGage Metrology System. Tasks include circuit design, simulation, and testing, part selection (motors, power supplies, etc.), as well as extensive hardware/software integration. Students will be involved in extensive computer interfacing and programming—adapting Corning Tropel’s LightGage software and control system to work with new hardware. Other tasks include system verification, debug, and electrical system documentation. Role / Skills: Electrical Engineering (2) • Students will be asked to perform electrical system design for the 2nd generation LightGage Metrology System. Tasks include circuit design, simulation, and testing, part selection (motors, power supplies, etc.), as well as extensive hardware/software integration. Students will be involved in extensive computer interfacing and programming—adapting Corning Tropel’s LightGage software and control system to work with new hardware. Other tasks include system verification, debug, and electrical system documentation. Planning Concept Development Issues & Risks

8. Staffing Requirements Role / Skills: Industrial & Systems Engineering (1) • Student will be asked to perform an array of tasks for this project, including feasibility and manufacturability studies, materials research and selection, and technical documentation. Due to the user-intensive nature of this LightGage system, ergonomics and ease-of-use assessments will be very important, and need to be implemented in the design. There will also be a focus on experimental design and planning in an effort to determine how the product will be tested for accuracy, repeatability and reproduceability of measurements. Student may be called on to aid in fabrication of final prototype and system integration. Role / Skills: Industrial & Systems Engineering (1) • Student will be asked to perform an array of tasks for this project, including feasibility and manufacturability studies, materials research and selection, and technical documentation. Due to the user-intensive nature of this LightGage system, ergonomics and ease-of-use assessments will be very important, and need to be implemented in the design. There will also be a focus on experimental design and planning in an effort to determine how the product will be tested for accuracy, repeatability and reproduceability of measurements. Student may be called on to aid in fabrication of final prototype and system integration. Planning Concept Development Issues & Risks

9. Intellectual Property Considerations • Due to the commercial nature of this project, this issue is hard to resolve. • However, an agreement between Corning Tropel and RIT must be made before this project can run. Planning Concept Development Issues & Risks

10. Preliminary Work Breakdown Structure LightGage Gen. 2 Complete Design Complete Documentation Complete Prototype/P.O.C. Built Design Verified/Approved • Design Approved • Mech. Design Complete • Risk Analysis Complete • Detailed specs. Approved • Drawing package complete • Design Reviewed • Materials Selected • Suppliers Identified • Needs Understood • Drawing package complete • To Corning Standards • Materials Selected • Suppliers Identified • Parts Selected • Design Complete/Approved • Final budget/costs tallied and approved • All resources for MSD2 present • MSDI Complete • Test Plan Complete • Components Built/Back from manufacturer • System integration complete • Mechanical sys. Built • Electrical sys. Built • Parts received from Corning Tropel • Parts fabricated • Prototype/P.O.C. built • Debugged • Mechanical • Electrical • Computer • Optics • Corning Tropel Repeatability Tests Passed • Accuracy demonstrated • Repeatability demonstrated • Product Approved by Customer • Meets customer specs/expectations Planning Concept Development Issues & Risks

11. Team Values and Norms • See EDGE… Planning Concept Development Issues & Risks

12. Grading Assessment Scheme • TBD… Planning Concept Development Issues & Risks

13. Required Resources • Faculty • Environment Planning Concept Development Issues & Risks

14. Required Resources • Equipment • Budget… Still a work in progress Planning Concept Development Issues & Risks

15. Concept Development • Identify Customer Needs • Establish Target Specifications Planning Concept Development Issues & Risks

16. Identify Customer Needs Planning Concept Development Issues & Risks

17. Establish Target Specifications Planning Concept Development Issues & Risks

18. Establish Target Specifications Planning Concept Development Issues & Risks

19. Issues & Risks • Budget—project could get very expensive • Corning Tropel’s product development timeline • Possible IP issues • Finding MSD team members Planning Concept Development Issues & Risks

20. Outstanding Items • Need to revise/finish MSD schedule • Detailed Work Breakdown Structure • Need to edit Team Values and Norms • Work on Grading and Assessment Scheme • EDGE wrap-up (~95% complete) • Work on budget specifics • Talk to customer about the possibility “dumpster diving”