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Daimler-Chrysler Layered Process Audits (DCX LPA)

Daimler-Chrysler Layered Process Audits (DCX LPA). Alberta Risner. Goal. Satisfy Daimler-Chrysler mandated LPA (Layered Process Audit) Training of Managers and Supervisors Satisfy Customer Specific Requirements and TS16949 requirements Continual Improvement. Continual Improvement.

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Daimler-Chrysler Layered Process Audits (DCX LPA)

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  1. Daimler-Chrysler Layered Process Audits(DCX LPA) Alberta Risner

  2. Goal • Satisfy Daimler-Chrysler mandated LPA (Layered Process Audit) • Training of Managers and Supervisors • Satisfy Customer Specific Requirements and TS16949 requirements • Continual Improvement

  3. Continual Improvement

  4. Where are we now? • No Layered Process Audits (LPA) are currently being performed • Training has been started at SRAF (Today) • Input in Chrysler’s Powerway will begin when LPAs have started

  5. Training • Training will be Painless • Training will be Hands on • Training will encompass all management levels • Training will be completed

  6. Kinda Painless

  7. Past History • No history on LPA • We’re creating the line in the proverbial sand. • Lessons Learned can and should apply

  8. What are our choices • Not performing LPAs? • Pitch in and get it done

  9. No Choice • Pitch in and get it done • Perform LPA as required Why No Choices ?

  10. Daimler-Chrysler Mandated

  11. What is a Layered Process Audit? (LPA) • LPA is an ongoing system of process checks that verify proper methods, settings, operator craftsmanship, error proofing devices and other inputs are in place to ensure a defect free product.

  12. What is a Layered Process Audit (LPA)? Continued • LPA’s assure that defined methods and work instructions are utilized, problem solving solutions are held in place, and all process issues are identified and quickly corrected.

  13. What is a Layered Process Audit? continued • Two types of LPAs • Auditing the Process itself • Auditing the Error Proofing

  14. 1. Process Audit

  15. LPA – Process Audit

  16. LPA Process Audit continued

  17. 2. Error Proofing Audit

  18. How Long Will either LPA Take? • On average 15 minutes

  19. What do we need to perform a LPA? • A pen or pencil • A Checklist • Knowledge of the Process • (A sense of humor helps) • Commitment for success

  20. LPA Frequency Plan Plant Manager-once a week Area Managers-once a week Production Supervisors-once a shift This Proposed Frequency will: Encourage Management Involvement Establish Operator Feedback Establishes Accountability

  21. SRA LPA Audit Frequency and Structure

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