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PCS 7/APACS+ OS V7.0 Overview of Benefits

PCS 7/APACS+ OS V7.0 Overview of Benefits. SIMATIC PCS 7 Takes you beyond the limits!. APACS+ OS V7.0 Featured Benefits Include:. Improved System Robustness New Choices for Engineering Packages Improved Engineering Efficiency (More Automation in DBA) Redundant PCS 7 Historian

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PCS 7/APACS+ OS V7.0 Overview of Benefits

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  1. PCS 7/APACS+ OS V7.0 Overview of Benefits SIMATIC PCS 7Takes you beyond the limits!

  2. APACS+ OS V7.0 Featured Benefits Include: • Improved System Robustness • New Choices for Engineering Packages • Improved Engineering Efficiency (More Automation in DBA) • Redundant PCS 7 Historian • Expand Operations Via the Web • Improve Your Operator Response to Emergency Alarms • License Management Unified within PCS 7 • Faceplate and Symbols added for SINGLE_LOOP_EM • Broader PCS 7 Connectivity Options (OpenPCS 7) Overview of Benefits APACS+ OS V7.0

  3. Improved System Robustness PCS 7, Operating System, and PC Support • APACS+ OS V7.0 will be bundled with PCS 7 V7.0 SP1. • Operating Systems supported will be the same as PCS 7 V7.0 SP1: • XP SP2 and Server 2003 SP2 • Improved SIMATIC PC’s for Engineering/Operator StationSIMATIC Rack PC 547B • Intel 945G Express chipset with Intel Pentium CORE 2 Duo processor E6600 • Intel processor technology with 64-bit expansionIntel Extended- Memory-64 Technology for future 64-bit applications • DDR2 677 SDRAM memory technology with dual channel supportMemory expandable up to 4 GByte • Intel GMA950 graphics controllerwith dynamic Video Memory Technology integrated in chipset • Intel Matrix Storage Technology RAID controller integrated in ICH7R chipset • Powerful 250 GByte Serial ATA hard disks (SATA) with NCQ technology • PCI-Express slots for expansions • Gigabit Ethernet integrated • Manufactured by Siemens • Long Term Support from Siemens • Industrial Rugged Construction Overview of Benefits Faster PCs using the latest versions of PCS 7 and Microsoft operating systems reduces susceptibility to unexpected failures. APACS+ OS V7.0

  4. New Choices for Engineering Packages System Architecture Applications OS Clients/pieces of glass (32 total per Server) OS Clients/pieces of glass (32 total per Server) New Overview of Benefits Ethernet Ethernet OS Engineering OS Engineering And Client OS Servers (up to 16 OS Server Pairs) OS Servers (up to 16 OS Server Pairs) 1a 1b Engineering Station used as a Client PCS 7 Power Packs available to support more than 2000 OS POs Standalone Engineering Station without Runtime OS Engineering and Single Station or Server OS Engineering with Unlimited POs with a 2-hour limit for Runtime Operation 1a 1b Ethernet Engineering Station used as Single Station or Server PCS 7 Power Packs available to support more than 2000 OS POs OS Engineering with 2000 POs with Runtime Operation 1b Purchase what you need by choosing the Engineering package that meets your system architecture needs. APACS+ OS V7.0

  5. New Choices for Engineering PackagesTwo Engineering Packages Available • For APACS+ OS V7.0 we will offer two engineering packages as follows: • OS Engineering with Unlimited POs with a 2-hour limit for runtime operation. • This package is intended for users who dedicate the use of this station to Engineering OS Engineering with 2000 POs and Runtime Operation. • This package is intended for users who want to use the Engineering station as a Single Station or a Client. • When more than 2000 POs are needed, add OS Engineering POs by using standard PCS 7 Power Packs. Additional Options • In systems being expanded with S7-400 controllers the APACS+ OS Engineering station can be upgraded by adding PCS 7 AS Engineering, resulting in a single engineering station to engineer both APACS+ and PCS 7. New Overview of Benefits 1a 1b Purchase what you need by choosing the Engineering package that meets your system architecture needs. APACS+ OS V7.0

  6. *new in PCS 7 V7.0 SP1 PCS 7 Process Object (PO) A Process Object is a control function which includes alarming* and has an HMI content (a Faceplate) Overview of Benefits 1 PO Function Block (e.g. Motor) HMI Faceplate Includes Alarming (e.g. Monitoring Time exceeded) + Runs on the Operator Station Runs in the controller Counting Process Objects simplifies Server Licensing by counting objects instead of counting individual object attributes.

  7. *new in APACS+ OS V7.0 APACS+ OS Process Object (PO) A Process Object is a control function which includes alarming* and has an HMI content (a Faceplate) Overview of Benefits 1 PO HMI Faceplate Function Block (DFB or UDFB e.g. Control) Includes Alarming + Runs in the controller Runs on the Operator Station DFB – Derived Function Block UDFB - User Defined Function Block Counting Process Objects simplifies Server Licensing and uses the same definitions used by PCS 7.

  8. Improved Engineering Efficiency (More Automation in DBA)A Technological Win-Win Overview • Auto-Generate Type Definitions • No need to create type definition text files. • Auto-Generate Instance Definitions • No need to create Overlay Files or include HMI Comments. • Lock-down updates to a Picture • Prevents unwanted changes to symbols/block icons. • Auto-Generate Tag Logging • Eliminates separate engineering steps currently required to define tags to be logged. • Direct Import of ProcessSuite Tags • Utilizes the existing Engineering effort that has already been done to define 3rd Party devices integrated into ProcessSuite via OPC Servers, typically PLCs. • This import includes the definition of scale, engineering units, description, and alarm/message definitions. Overview of Benefits Reduce the time and costs required to engineer projects that include customized controller objects, by reducing errors through automation. APACS+ OS V7.0

  9. Improved Engineering Efficiency Auto-Generate Type Definitions using theType Editor Details • APACS+ allows users to create their own standards for Process Objects in the controller. • The Type Editor allows the auto-creation of the type definition • In V6.1 extra effort was required within DBA to create the proper database by modifying Defined Type Files and updating HMI Comments. • The Type Editor allows you to browse the controller configuration to select specific attributes to be included in a type. • DBA will display a tree-view of an APACS+ network sheet showing DFBs, UDFBs, SFBs and associated nubs, softlist parameters, and variables. From this view the user can select the attributes that are to be defined as HMI-Relevant. • Existing APACS+ OS custom defined type files are automatically updated to the new schema. • All Type definition is now stored in the DBA project, instead of in numerous difficult to read and edit text files. Overview of Benefits The Type Editor reduces time and costs to engineer projects by not having to create “cryptic” defined type files. APACS+ OS V7.0

  10. DBA V6.1 Database Automation Architecture OLD One target system PCS 7 DBA User Interface APACS+ Plug-in • Object Types • Object Instances • Address Information Type Definition Manual Creation of Type Definition File (NotePad) Creation of custom Type Definition Files was one of the most labor intensive tasks when upgrading to APACS+ OS + APACS+ Type Definition File APACS+ OS V7.0

  11. DBA V7.0Auto-Generates Type Definitions New One target system PCS 7 DBA User Interface APACS+ Plug-in New Type Definition with Browsing functionality • Object Types • Object Instances • Address Information Automatic Creation of Type Definition File (no Note Pad needed) Elimination of manual created external text type definition files for each object type significantly reduces engineering effort to upgrade. APACS+ APACS+ OS V7.0

  12. DBA V7.0Auto-Generate Instance Definitions Details • The HMI Overlay File was introduced in V6.0 to append HMI Comments to existing controller configurations. • The Overlay File is particularly helpful when HMI comments are not complete and or up-to-date. • DBA can Auto-Generate an Instance as defined by the Type name of the UDFB. • No HMI Comment required, no Overlay File required. • The Instance Editor provides a browser interface that allows the user to browse to an existing object and define it as HMI relevant. • Existing HMI Overlay Files are automatically imported into the Instance Editor when the project is first opened in V7.0. • All Instance definitions are now stored within the DBA project instead of an external csv file. Overview of Benefits The Instance Editor reduces the time and costs required to engineer projects where HMI Comments are not complete. APACS+ OS V7.0

  13. Configuration Browse View DBA V7.0Auto-Generate Instance Definitions New One target system PCS 7 DBA User Interface APACS+ Plug-in New Select the HMI relevant instance configured in the controller. Instance Definition with Browsing functionality APACS+ Eliminate typing errors by either Auto-Generating Instances without HMI comments or by browsing the as-configured controller application; saving time, effort, and costs. APACS+ OS V7.0

  14. DBA V7.0 Direct Import of ProcessSuite Tags One target system PCS 7 DBA User Interface New APACS+ Plug-in OPC ES Data ProcessSuite Direct Database Import • Provides Support for Integrating any PLC, such as Allen Bradley or Modicon for which an OPC Server exists. • This import includes the definition of scale, engineering units, description, and alarm/message definitions. APACS+ Engineering costs are reduced by eliminating the need to manipulate csv files, thereby saving time and effort. APACS+ OS V7.0

  15. Auto-Generate Tag Logging Add Tags to History based on Type Definition • In DBA the user selects tags for historization by the OS Server • Standard Trending available in PCS 7 has been improved in V7.0. • APACS+ OS V6.1 Enhanced Trend now included with PCS 7 V7.0 SP1 • The trend control now allows the user to export the trend trace data displayed on a trend. Overview of Benefits Define storage frequency and define as ShortTerm or LongTerm storage. Engineering costs are reduced by being able to define historization requirements on a type basis. APACS+ OS V7.0

  16. Redundant PCS 7 HistorianCentral Archive Server New OS Clients Overview of Benefits Redundant Central Archive Server Redundant Batch Server Redundant OS Server Long-term archive Back up and Export Standard PCS 7 Short-term archive • Redundant Central Archive Server (CAS) • The OS Client seamlessly views alarm and trend data from either the OS Server or CAS • New, unified viewer (StoragePlus, Dat@View) • Easy export to CSV / MS Excel Operations can seamlessly view data improving their ability to manage the process. APACS+ OS V7.0

  17. Expand Operations Via the WebAPACS+ OS Faceplates support Read/Write Functionality Standard Office PC Overview of Benefits PCS 7 Web Server on an OS Client OS Servers PCS 7 APACS+ Reduce operating costs by consolidating multiple control rooms during all phases of plant operation or to better manage the operational needs during off-peak production times. APACS+ OS V7.0

  18. Details Improve Your Operator Response to Emergency Alarms • Emergency Alarms: Icon “ ” visually informs operators that alarms defined as “Emergency Response Required” have occurred. • All alarms defined as Priority 16 will be identified via this icon and can be viewed on a pre-configured Alarm view. • Alarm Hiding: The operator can manually Hide Alarms. • Alarms remain hidden for a pre-determined period of time; minutes, hours, or days • The alarms will continue to be generated and logged, however the system will auto-acknowledge them. • A pre-configured display summarizes all alarms that have been hidden. • A pre-configured display summarizes all alarms that have been hidden and are actually in alarm. Overview of Benefits Improving operator response to alarms ensures that alarms that require an “Emergency Response” are not lost in the alarm flood that can occur during a plant upset. APACS+ OS V7.0

  19. Identification of “Emergency Response Required” Alarms New • Icon on Alarm one line is visible when at least one alarm with Priority Class 16 is active. Overview of Benefits Alarm list shows “Highest Priority Alarms” Improving operator response to alarms ensures that alarms that require an “Emergency Response” are not lost in the alarm flood that can occur during a plant upset. APACS+ OS V7.0

  20. The Operator can choose Alarms to Hide New Hide/Unhide Messages • Alarms remain hidden for a pre-determined period of time; minutes, hours, or days • The alarms will continue to be generated and logged, however the system will auto-acknowledge them. Overview of Benefits List of Hidden Alarms currently in Alarm List of Hidden Alarms Improving operator response to alarms ensures that alarms that require an “Emergency Response” are not lost in the alarm flood that can occur during a plant upset. APACS+ OS V7.0

  21. License Management Unified within PCS 7APACS+ OS now counts Process Objects Details • Starting in PCS 7 V7.0 SP1 WinCC will begin to count Process Objects rather than WinCC tags. • DBA marks all APACS+ created structures as Process Objects that include Messages/Alarming. • The new license schema does two calculations: • POs = POs counted + (Non PO external tags/25) • WinCC Structures without Alarming • POs = All External Tags/50 • As an Example: • In V6.1 64,000 WinCC Tags = 2000 POs • In V7.0 64,000 WinCC Tags = 1280 POs • The calculated PO number in the above two calculations must not exceed the # of licensed POs. • APACS+ projects average less than 50 tags per Process Object, therefore this should not be an issue when upgrading to V7.0. Overview of Benefits Using the same License Management concept as PCS 7 simplifies system specification with expansions using PCS 7. APACS+ OS V7.0

  22. Faceplate and Symbols added for SINGLE_LOOP_EMThis Controller Object is Configured to support Emergency Manual Available Symbols Standard View Overview of Benefits Loop View Indicates that “Manual” operation has been forced, freezing the controller output at the current value. Extending the APACS+ OS Library reduces the engineering time for applications that utilized the Basic Applications Library SINGLE_LOOP_EM object. APACS+ OS V7.0

  23. Broader PCS 7 Connectivity OptionsData Access via OPC using OpenPCS 7 Type of Data supported via OpenPCS 7 OPC Data Type Type of Access OS Server DA Variables of process operation Read/Write OS Server A&E Alarms & Events Read/Ackn. OS Server A&E Historical Alarms & Events Read OS Server HDA Historical measuring values Read CAS A&E Historical Alarms & Events Read CAS HDA Historical measuring values Read New New OS Client Stationwith OPEN PCS 7 OS Single Stationwith built in OPC Server OPC Client OS Client OS Client OS OPC Client Office Network IEM IEM MBUS MBUS OPC DA OPC DA, HDA and AE APACS+ OS V7.0

  24. SIMATIC BATCH – Advanced Reporting New • Advanced Reporting based on • MS SQL Server • Crystal Reports Viewer • No additional license needed • Report templates included • Creation of customized templates with “Crystal Reports Designer“ (not included) • Export of complete reports to pdf files • XML-based report system still available SIMATIC BATCH Advanced Report Viewer Overview of Benefits Report <template.rpt> Batch Report .pdf OS Tags Messages Report-Database SQL Creating site specific reports using Advanced Reporting can now be completed with less effort and time.

  25. Product Part Numbers 1a 1b Order Numbers 2 3 4 5 6 7 APACS+ Control Engineering – 4-mation UPH:PS032011V70 8 APACS+ Communications – MBI Card16413-16 9 APACS+ Communications – IEM 6EQ2010-2AA00-5XX0 APACS+ OS V7.0 10

  26. Product Part Numbers • APACS+ Control Engineering – 4-mation (UPH:PS032011V70) • This package is required to be installed on the PCS 7/APACS+ OS Engineering Station so that DBA can read the ACM or CCM Controller configurations. • The customer can use an existing APACS+ Control Engineering V7.0 license instead of purchasing a new license. • The APACS+ Control Engineering Package includes: • The Media and Electronic Manuals CDs • 4-mation • NIM32-Bridge (NIM32-Local for desktop) • Simulator & Simulator Function Blocks • APACS+ Controller System software • QUADLOG Controller System software • Diagnostic Logger • APACS+ Controller MODBUS Master & Slave Function Block Library • QUADLOG Controller MODBUS Master & Slave Function Block Library Order Numbers APACS+ OS V7.0

  27. Small Systems using a Single WorkstationCombination Console - Engineering and Operation 250 – 1,000 PO PCS 7 Engineering APACS+ Control Supported Architectures • Use Case • Small Plants with combined Engineering and OS Runtime • Features • Multi VGA card can be used to operate with up to 4 Monitors • one Mouse, one Keyboard • Online OS/AS Engineering OS Runtime Ethernet 1b IEM 8 Could also be PCS 7 Box 10 MBUS PCS 7 offers cost effective alternatives to meet your control room operational requirements. APACS+ OS V7.0

  28. Multiple OS Single Stations with a Low Cost Web Solution 500 – 2,000 PO ES without OS Runtime OS Single Station 1a ES 4 4 OS OS 8 9 9 9 Office Bus (could be wireless) Supported Architectures Terminal Bus Max. 3 Web Client With Web Client Software MBUS OS Single Station with Web Server 3 Clients 6ES7 658-2GA07-2YB0 Single Station Redundancy 6AV6371-CF06-2AX0 RS 232 Cable 10M 6ES7902-1AC00-0AA0 • Use Case • Redundant Operator Stations • OS Archive (Tags and Events) run requires Single Station Redundancy to synchronize the two OS Single Stations • Use WIN2003 Server Operating System • Low Cost Web Solution for up to 3 Web Clients • More than 2 Single Operator Stations not recommended (use client – Server) PCS 7 offers cost effective alternatives to meet your control room operational requirements. APACS+ OS V7.0

  29. Small System “Client – Server” ArchitectureServers used for Operations 1,000 – 5,000 PO 7 1b 2 1 2 3 4 2 8 9 9 9 Supported Architectures Terminal Bus MBUS ES / OS Client OS Redundant Servers OS Client with dual monitor card • Use case • Low Cost Client Server architecture • Synchronized Historian Archive on the OS Servers • Features • Server used for operations – max. 4 Monitors can be connected • Servers can connect directly to MBUS or to MBUS via the IEM. PCS 7 offers cost effective alternatives to meet your control room operational requirements. APACS+ OS V7.0

  30. Medium to Large System ArchitectureFully Redundant OS System 2,000 – 60,000 PO … 7 7 1a ES Up to 12 OS Server Pairs Up to 32 OS OS OS OS OS OS Redundant Server Package 8 2 Supported Architectures Terminal Bus Plant Bus IEM 10 10 MBUS • Usecase • Fully Redundant Operator Stations • Features • Archive Synchronization (Messages and Tags) between 2 OS Server Stations, no gaps in Trends and logs after a PC failure • Online Configuration possible while both OS Servers Stations run • Higher Availability than one Server and one Client PCS 7 offers cost effective alternatives to meet your control room operational requirements. APACS+ OS V7.0

  31. SIMATIC Batch for APACS+ • APACS+ • The Engineering package is added to the PCS 7/APACS+ OS Engineering Pack V7.0. • The Runtime package is required for each OS Server. This package does not get installed onto a Batch Server. • There are no additional licenses or software that must be added to a Batch Server. • Additional Standard PCS 7 Batch Packages needed: • SIMATIC Batch Server Basic Package (e.g. 10 units) includes Batch Server, Recipe System, Batch Control Center (for one Server and one Client Order No.6ES7 657-0SA07-0YB0) • Batch Recipe System per additional Client (Order No. 6ES7 657-0AX07-2YB5) • Batch Control Center per additional Client (Order No. 6ES7 657-0LX07-2YB5) Supported Architectures 5 6 APACS+ OS V7.0

  32. Typical Batch for PCS 7/APACS+ OS Architecture OS Clients/pieces of glass (32 total per Server) Batch Client(Options) • Batch Recipe System • 6ES7 657-0AX07-2YB5 • Batch Control Center • 6ES7 657-0LX07-2YB5 7 7 7 OS Engineering Supported Architectures Ethernet Redundant OS Server 1a 6 6 5 2 9 9 8 Redundant Batch Servers X2 - 6ES7 657-0SA07-0YB0 9 MBUS Multi-VGA Graphics Cards Available “2 Monitors” 6ES7 652-0XX03-1XE0 “4 Monitors” 6ES7 652-0XX03-1XE1 APACS+ OS V7.0

  33. Order InformationUpdate an existing PCS 7/APACS+ OS V6.x Installation to V7.0 Upgrading From V6.x to V7.0 * Order one package for each APACS+ OS Engineering Station ** Order one package for each APACS+ OS Server or Single Station *** Order one package for each Client Station APACS+ OS V7.0

  34. Add PCS 7 Controllers to an APACS+ OS SystemSoftware to be added to APACS+ OS packages using Siemens PC’s w/BCE Ethernet MBUS Card Plus 1613 Card PCS7/APACS+ OS Servers PCS 7 APACS+ OS Engineering with 4-mation Industrial Ethernet Add PCS 7 Controllers * Other AS Runtime License sizes are available. APACS+ OS V7.0

  35. Add PCS 7 Controllers to an APACS+ OS SystemSoftware to be added to APACS+ OS packages using Siemens PC’s w/BCE Ethernet MBUS Card Plus 1613 Card PCS7/APACS+ OS Servers PCS 7 APACS+ OS Engineering with 4-mation Industrial Ethernet Add PCS 7 Controllers * For non-redundant controllers no additional components needed APACS+ OS V7.0

  36. Add PCS 7 Controllers to an APACS+ OS SystemSoftware to be added to APACS+ OS packages using Siemens PC’s w/IE Ethernet MBUS Card Plus 1613 Card PCS7/APACS+ OS Servers PCS 7 APACS+ OS Engineering with 4-mation Industrial Ethernet Add PCS 7 Controllers * For non-redundant controllers no additional components required. APACS+ OS V7.0

  37. Software to be added to APACS+ OS packagesFor Non Siemens PC’s w/ Non Redundant Controllers Ethernet MBUS Card Plus 1613 Card PCS7/APACS+ OS Servers PCS 7 APACS+ OS Engineering with 4-mation Industrial Ethernet Add PCS 7 Controllers APACS+ OS V7.0

  38. Software to be added to APACS+ OS packagesFor Non Siemens PC’s w/Redundant Controllers Ethernet MBUS Card Plus 1613 Card PCS7/APACS+ OS Servers PCS 7 APACS+ OS Engineering with 4-mation Industrial Ethernet Add PCS 7 Controllers APACS+ OS V7.0

  39. Advanced Process Control for APACS+ SystemsSoftware to be added to APACS+ OS packages using Siemens PC’s w/BCE New Solution: Use standard communication blocks to pass Process Data and Setpoints via the IEM between the Advanced Control Algorithm running in the Microbox and the ACM. Engineering Station PCS 7 APACS+ OS Engineering 6EQ2000-2EB07-3BA5 APACS+ Control Engineering – 4-mation UPH:PS032011V70 PCS 7 AS Engineering Software 6ES7 658-1AF07-0YA5 PCS 7 AS Runtime License 100 POs 6ES7 653-2BA00-0XB5 Industrial Ethernet Module (IEM) 6EQ2010-2AA00-5XX0 Ethernet IEM Add PCS 7 Controllers M-BUS PCS 7 AS RTX 6ES7 654-0UC11-0XX0 ACM • Controller: • WinAC RTX (Soft-CPU) • PC: Microbox PC 427B Add Advanced Process Control to APACS+ Systems using Standard PCS 7 Products. APACS+ OS V7.0

  40. SIMATIC PCS 7 Takes You Beyond the Limits of MIGRATION! APACS+ OS V7.0

  41. Thank youvery much SIMATIC PCS 7 Takes You Beyond the Limits of MIGRATION!

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