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Cement plant

Overview plant CLEVER HOUSE. Brand NEW. Cement plant. World cement production 2010. Source: Wikipedia. Scope of delivery: Feasibility including quantity ratio development, analysis of raw materials; Creating of basic engineering;

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Cement plant

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  1. Overview plant CLEVER HOUSE Brand NEW Cement plant

  2. World cement production 2010 Source: Wikipedia

  3. Scope of delivery: • Feasibility including quantity ratio development, analysis of raw materials; • Creating of basic engineering; • Creating of construction layout – as built documentation, • Delivery of the complete plant equipment; • Delivery of automation system – process control unit; • Delivery of elektrical kits – all wires and cables; • Delivery of a cement lab including station for quality monitoring; • Erection of the entire plant on civil work prepared groundings; • Taking in funktion – set and run up the completed plant; • Training of the customer‘s operating staff; • Handing over of operation manuals and trouble shooting guidlines; • One year full replacement warranty.

  4. Scope of erection: • Erecting of the entire plant by an experienced team of the main supplier; • Erecting under supervision of an experienced German engineering team; • Erection will be done only in safe countries; • The numbers of engineers and build-up staff will be paid by the seller, • but have to be hosted by the purchaser; • In case of build-up in a unsafe country have to be veriefied separate • instalment plans between the parties; Delivery does not include: • Delivery and transportation from the customer‘s harbour to the erection place; • Civil work; • Any house-building work; • Any steel frame work, except from the supplied steel construction; • Lightning protection.

  5. Quarry • Crushers • Raw material homogenization • Aggregates • Raw material silos • Chimney • Electrical filter • Raw material vertical mill • Raw grist silo • Evaporation cooler • Filter alkali bypass • Mixer for alkali bypass • Cyclon preheater • Coal • Coal grist mill • Filter for coal mill • Tube cooler • Filter clinker cooler • Clinker cooler • Rotary kiln • Clinker silo • Gypsum • Minerals • Classifier • Grinding mill (vertical or ball) • Packing station • Palette control station Scheme

  6. Main supplier PI licensed by FL- Danmark

  7. Latest project done in Aserbaidschan

  8. Ball mill The customer determines the layout, we just recommend Vertical mill Rotary kiln

  9. Process analysing

  10. Test lab by market leader WUXI

  11. Energy facts: Gas consumption for rotary kiln: 6.673 m³/h Gas consumption for calcinator: 10.010 m³/h Electric power: 24.500 KW Process water consumtion: 931 m³/d Area facts: Entire plant layout: 200.000 m² Ground loading total: 150.000 to Transportation facts: 20“ & 40“ container boxes: 11.000 to Open sea flats: 8.000 to Heaviest parts: 150 to Gas rate: 35.82 MJ/Nm³ 28.000 KW recomm. or 95 KW/to acc. ISO

  12. TECHNICAL REPORT FOR 4000T/D CEMENT PRODUCTION LINE 12,500t/d Final inspection together with the customer on site of supplier

  13. Work schedule from valid contract onward to completion

  14. Team work CLEVER HOUSE Super vision Suppliers Erection work

  15. CLEVER HOUSE Congratulations with this plant Enjoying the new cement plant

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