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Celltrack ™

Celltrack ™. SPC & SQC. MIU 01 (1/1) ‘SPC’ Option. 9 Fixed Process Parameters Single point values Cycletime (does not require optional PC104) Filltime Peak Pressure Hold Pressure Cushion Screw position at changeover 2 Temperatures Dosing time Hardware option for MIU 01 (1/1)

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Celltrack ™

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  1. Celltrack™ SPC & SQC

  2. MIU 01 (1/1) ‘SPC’ Option • 9 Fixed Process Parameters • Single point values • Cycletime (does not require optional PC104) • Filltime • Peak Pressure • Hold Pressure • Cushion • Screw position at changeover • 2 Temperatures • Dosing time • Hardware option for MIU 01 (1/1) • PC104 ‘0-10v’ expansion board

  3. MIU 01 (1/1) ‘SPC’ Option

  4. MIU 01 (1/1) ‘SPC’ – Input Signals • Analog • Screw position • Screw pressure • Temperature 1 • Temperature 2 • Input signal 0-10 volt • 0-2.5 volt minimum recommendation • Calibration within Celltrack e.g. set 10 volt = 250 bars 4.22 volt = 400 deg F

  5. Injection Holding Dosing MIU 01 (1/1) ‘SPC’ – Input Signals • Digital • Injection start till the end of injection phase • Holding start till the end of holding phase • Dosing start till the end of dosing phase • Input signal 24 volt • The signal must set to “1” for the duration of the event and not a simple pulse

  6. SQC • Statistical Quality Control • Part Dimensions • Part Weight • Ford standard X bar and R chart • displayed on client PC’s • simple graphic displayed at machine

  7. SPC/SQC – Client PC

  8. Ls +12.00|--------------------------------- | * *Cycle Time| * ** * * * |* * * * *My +10.00| * * ** * * | * * * * * | * ** * * ** Li +8.00|--------------------------------- ProcessSetup Maintenance F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Quality notAchieved VersionChange ToolChange BoxPiece MachineFault Reject NumberCavities Oper.Ref. AnciliaryFault ToolTrial OrderRef. JobQueue ToolingFault Waiting Engineer NoMaterial Waiting Operator SPC/SQC – MIU 01

  9. Set Parameters

  10. Parameter Groups

  11. Limits

  12. Part Association

  13. Job Properties

  14. Parameters Display

  15. Average

  16. Ls +12.00|--------------------------------- | * *Cycle Time|* * ** * * * |_________________________________My +10.00| * * ** * * | * * * * * | * ** * * ** Li +8.00|--------------------------------- ProcessSetup Maintenance F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Quality notAchieved VersionChange ToolChange BoxPiece MachineFault Reject NumberCavities Oper.Ref. AnciliaryFault ToolTrial OrderRef. JobQueue ToolingFault Waiting Engineer NoMaterial Waiting Operator Average

  17. Range

  18. Lr +1.00|--------------------------------- | * * * * * Cycle Time| * ** * * * | * * ** * * | * * * * * | * * |* * * * * 0|--------------------------------- ProcessSetup Maintenance F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Quality notAchieved VersionChange ToolChange BoxPiece MachineFault Reject NumberCavities Oper.Ref. AnciliaryFault ToolTrial OrderRef. JobQueue ToolingFault Waiting Engineer NoMaterial Waiting Operator Range

  19. Straight Line method

  20. Display Options

  21. Multiple Work Orders

  22. Multiple Work Orders

  23. Update Limits

  24. Alarms • A Major alarm is raised when the sample average is exceeds the control limits • A Major alarm raises an electrical output signal that can be connected to an external device • A Major Alarm can optionally raise a GoNoGo output signal • A Minor alarm is raised when the sample range exceeds the control limits • A Minor alarm is raised when 7 continuous SQC data points increase or decrease in a trend • A minor alarm is raised when 7 continuous SQC data points increase or decrease above or below the average

  25. GoNoGo

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